Browse: Departments Dates Agencies
Docket ID: [Docket No. FAA-2004-18019; Directorate Identifier 2003-NE-65-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Honeywell International Inc. TFE731-2 and -3 Series Turbofan Engines
DOCUMENT SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) for Honeywell International Inc. (formerly AlliedSignal Inc. and Garrett Turbine Engine Co.) TFE7312 and 3 series turbofan engines with certain part number (P/N) low pressure turbine (LPT) stage 1 disks installed. This proposed AD would require for TFE7312 and 2C series engines, initial and repetitive measurements and calculations to determine acceptance, and adjustment or replacement if necessary, of the LPT stage 1 nozzle assembly. This proposed AD would also require for TFE7313, 3A, 3AR, 3B, 3BR, and 3R series engines, replacement of LPT stage 1 disks with serviceable disks. This proposed AD also allows replacement of the LPT stage 1 disk with a disk having a part number not listed in the proposed AD as optional terminating action to the repetitive actions. This proposal results from a report of an uncontained failure of the LPT stage 1 disk installed in a TFE73131H turbofan engine. We are proposing this AD to prevent additional uncontained failure of the LPT stage 1 disk, and possible damage to the airplane.
SUMMARY: Honeywell,
We have implemented new procedures for maintaining AD dockets electronically. As of May 17, 2004, we posted new AD actions on the DMS and assigned a DMS docket number. We track each action and assign a corresponding Directorate identifier. The DMS docket No. is in the form ``Docket No. FAA200XXXXXX.'' Each DMS docket also lists the Directorate identifier (``Old Docket Number'') as a crossreference for searching purposes.
We invite you to submit any written relevant data, views, or arguments regarding this proposal. Send your comments to an address listed under ADDRESSES. Include ``Docket No. FAA200418019; Directorate Identifier 2003NE65AD'' in the subject line of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the proposed AD. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to http://dms.dot.gov , including any personal information you provide. We will
also post a report summarizing each substantive verbal contact with FAA
personnel concerning this proposed AD. Using the search function of the
DMS web site, anyone can find and read the comments in any of our
dockets, including the name of the individual who sent the comment (or
signed the comment on behalf of an association, business, labor union,
etc.). You may review the DOT's complete Privacy Act Statement in the
Federal Register published on April 11, 2000 (65 FR 1947778) or you
may visit http://dms.dot.gov.
We are reviewing the writing style we currently use in regulatory documents. We are interested in your comments on whether the style of this document is clear, and your suggestions to improve the clarity of our communications that affect you. You can get more information about plain language at http://www.plainlanguage.gov.Examining the AD Docket
You may examine the docket that contains the proposal, any comments received, and any final disposition in person at the DMS Docket Offices between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone (800) 6475227) is located on the plaza level of the Department of Transportation Nassif Building at the street address stated in ADDRESSES. Comments will be available in the AD docket shortly after the DMS receives them.
In June of 2003, we became aware of a report of a TFE73131H
turbofan engine that experienced an uncontained failure of LPT stage 1
disk, P/N 30723515. Analysis by the manufacturer revealed that the
disk, which only had 107 hours of operation accumulated since new,
failed due to vibrationinduced highcyclefatigue (HCF) cracking in
the web area of the disk. Analysis and testing of these vibrations have
revealed that the disk design is sensitive to significant nozzle
throatarea variations such as those caused by inappropriate
maintenance of the vanes of the LPT stage 1 nozzle assembly. Two other uncontained disk failures involving TFE7313 series
[[Page 33591]]
engines occurred over the past 16 years and were considered at the time
to have been caused by inappropriate maintenance practices performed on
the LPT stage 1 nozzle assembly. We have determined that similarly
designed LPT stage 1 disks, P/Ns 3072070All, 3072351All, 3073013All,
3073113All, 3073497All, and 3074103All, (where All denotes all dash
numbers), are sensitive for the same reasons described for disk P/N
30723515. This condition, if not corrected, could result in
uncontained failure of the LPT stage 1 disk, and possible damage to the airplane.
We have reviewed and approved the technical contents of Honeywell
International Inc. Service Bulletin No. TFE731723369RWK, Revision 6,
dated June 26, 2002, that describes procedures for inspection,
measurement and adjustment, or replacement if necessary, of the LPT
stage 1 nozzle assembly. These procedures reduce the potential for vibrationinduced HCF cracking in the web area of the disk.
Differences Between the Proposed AD and the Manufacturer's Service Information
Although Honeywell International Inc. SB No. TFE731723369RWK, Revision 6, dated June 26, 2002, requires the inspections, measurements and adjustments, and replacements of the LPT stage 1 nozzle assembly to be done by certain approved repair stations, this proposed AD allows the actions to be done by any repair station certificated to perform the repair work.
We have evaluated all pertinent information and identified an
unsafe condition that is likely to exist or develop on other products
of this same type design. Therefore, we are proposing this AD, which would require:
The proposed AD would require you to use the service information described previously to perform these actions.
There are about 5,462 TFE7312 and 3 series turbofan engines of the affected design in the worldwide fleet. We estimate that 3,572 engines installed on airplanes of U.S. registry would be affected by this proposed AD. We also estimate that it would take about 8 work hours per engine to perform the proposed measurements and calculations during MPI, and about 2 work hours per engine to replace the disk during MPI. The average labor rate is $65 per work hour. Required replacement parts would cost about $30,000 per engine. We expect about 1,900 engines to have the LPT stage 1 disk replaced. Based on these figures, we estimate the total cost of the proposed AD to U.S. operators to be $58,151,000.
We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Would not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a summary of the costs to comply with this proposal and placed it in the AD Docket. You may get a copy of this summary at the address listed under ADDRESSES.
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Under the authority delegated to me by the Administrator, the Federal Aviation Administration proposes to amend 14 CFR part 39 as follows:
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The FAA amends Sec. 39.13 by adding the following new airworthiness directive:
Honeywell International Inc.: Docket No. FAA200418019; Directorate Identifier 2003NE65AD.
Comments Due Date
(a) The Federal Aviation Administration (FAA) must receive
comments on this airworthiness directive (AD) action by August 16, 2004.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Honeywell International Inc. (formerly
AlliedSignal Inc. and Garrett Turbine Engine Co.) TFE7312 and 2C
series, and TFE7313, 3A, 3AR, 3B, 3BR, and 3R series turbofan
engines, with low pressure turbine (LPT) stage 1 disks, part numbers
(P/Ns) 3072070All, 3072351All, 3073013All, 3073113All, 3073497
All, and 3074103All, (where All denotes all dash numbers),
installed. These engines are installed on, but not limited to, the following airplanes:
Avions Marcel Dassault Falcon 10 and Mystere Falcon 50 series Learjet 31, 35, 36, and 55 series
LockheedGeorgia 132925 series
Israel Aircraft Industries 1124 series and 1125 Westwind series Cessna Model 650, Citations III and VI
Raytheon British Aerospace HS125 series
Sabreliner NA26565
Unsafe Condition
(d) This AD results from a report of an uncontained failure of
the LPT stage 1 disk installed in a TFE73131H turbofan engine. We
are issuing this AD to prevent uncontained failure of the LPT stage 1 disk, and possible damage to the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified unless the actions have already been done.
Initial Inspection for TFE7312 and 2C Series Engines
(f) For TFE7312 and 2C series engines with LPT stage 1 disk, P/N 3072070All, or
[[Page 33592]]
3073013All, installed, at the next major periodic inspection (MPI)
or at next access to the LPT stage 1 nozzle assembly, after the
effective date of this AD, whichever occurs first, but not to exceed
2,200 hours timeinservice (TIS) since the last LPT stage 1 nozzle assembly inspection, do the following:
(1) Measure and determine the acceptance of the LPT stage 1
nozzle assembly using paragraphs 2.A.(3) through 2.A.(5) of
Honeywell International Inc. Service Bulletin (SB) No. TFE73172 3369RWK, Revision 6, dated June 26, 2002; and
(2) If necessary, adjust the LPT stage 1 nozzle assembly using
paragraph 2.B of Honeywell International Inc. SB No. TFE73172
3369RWK, Revision 6, dated June 26, 2002 or replace with a serviceable LPT stage 1 nozzle assembly.
Repetitive Inspections for TFE7312 and 2C Series Engines
(g) Thereafter, for TFE7312 and 2C series engines, at every
MPI, but not to exceed 2,200 hours timeinservice since the last LPT stage 1 nozzle assembly inspection, do the following:
(1) Measure and determine the acceptance of the LPT stage 1
nozzle assembly using paragraph 2.A.(3) through 2.A.(5) of Honeywell
International Inc. SB No. TFE731723369RWK, Revision 6, dated June 26, 2002; and
(2) If necessary, adjust the LPT stage 1 nozzle assembly using
paragraph 2.B of Honeywell International Inc. SB No. TFE73172
3369RWK, Revision 6, dated June 26, 2002 or replace with a serviceable LPT stage 1 nozzle assembly.
Disk Replacement for TFE7313, 3A, 3AR, 3B, 3BR, and 3R Series Engines
(h) For TFE7313, 3A, 3AR, 3B, 3BR, and 3R series engines
with LPT stage 1 disk, P/N 3072351All, 3073113All, 3073497All, or
3074103All, installed, replace the LPT stage 1 disk with a
serviceable disk, at next MPI or at next access to the LPT stage 1
nozzle assembly, after the effective date of this AD, or before
December 31, 2011, or at disk life limit, whichever occurs first. TFE7313B and 3BR Series Engines
(i) For TFE7313B and 3BR series engines, no replacement LPT
stage 1 disk is available for disk P/N 3073497All. Conversion from
the TFE7313B and 3BR series engines to the TFE7313C series engine
changes the turbine rotor configuration to allow installation of a serviceable LPT stage 1 disk.
Optional Terminating Action
(j) As optional terminating action to the repetitive inspections
required by this AD, replace the applicable LPT stage 1 disk with a serviceable LPT stage 1 disk.
Definitions
(k) For the purposes of this AD:
(1) Next access to the LPT stage 1 nozzle assembly is defined as when the lowpressure tieshaft is unstretched.
(2) A serviceable LPT stage 1 disk is defined as a disk having a part number not listed in this AD.
(3) A serviceable LPT stage 1 nozzle assembly is defined as an
LPT stage 1 nozzle assembly that passes the acceptance referenced in paragraph (f)(1) or (g)(1) of this AD.
Additional Information
(l) For additional information regarding the training and
tooling recommended to perform the inspection and adjustment of the
LPT stage 1 nozzle assembly, contact Honeywell Engines, Systems &
Services, Customer Support Center, M/S 2606/2102323, P.O. Box
29003, Phoenix, AZ 850389003, Telephone: (Domestic) 18006013099 (International) 16023653099, FAX: 16023653343.
Alternative Methods of Compliance
(m) The Manager, Los Angeles Aircraft Certification Office, has
the authority to approve alternative methods of compliance for this
AD if requested using the procedures found in 14 CFR 39.19. Material Incorporated by Reference
(n) None.
Related Information
Issued in Burlington, Massachusetts, on June 4, 2004. Jay J. Pardee,
Manager, Engine and Propeller Directorate, Aircraft Certification Service.
[FR Doc. 0413563 Filed 61504; 8:45 am]
BILLING CODE 491013U
FOR FURTHER INFORMATION CONTACT Joseph Costa, Aerospace Engineer, Los Angeles Aircraft Certification Office, FAA, Transport Airplane Directorate, 3960 Paramount Blvd., Lakewood, CA 907124137; telephone: (562) 6275246; fax: (562) 6275210.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 47 CFR Part 73 26 CFR Part 1 40 CFR Part 180 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 50 CFR Part 622 44 CFR Part 65 50 CFR Part 660 26 CFR Part 301 39 CFR Part 111 40 CFR Part 300 6 CFR Part 5 40 CFR Part 271 47 CFR Part 64 40 CFR Parts 52 and 81 50 CFR Part 665 44 CFR Part 64 10 CFR Part 50 49 CFR Part 571 47 CFR Part 76