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Docket ID: [Docket No. FAA-2004-18603; Directorate Identifier 2003-NM-14-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Airbus Model A310; and Model A300 B4- 600, B4-600R, C4-605R Variant F, and F4-600R (Collectively Called A300- 600) Series Airplanes
DOCUMENT SUMMARY: The FAA proposes to supersede an existing airworthiness directive (AD) for certain Model A310; and Model A300 B4600, A300 B4 600R, and A300 F4600R (collectively called A300600) series airplanes. That AD currently requires modifying the ram air turbine (RAT) by replacing the ejection jack. This proposed AD would require a onetime inspection of the RAT ejection jack to determine the part number, and further investigative and corrective actions if necessary. This proposed AD is prompted by the discovery of a rupture in the housing of one of the RAT ejection jacks installed as specified in the existing AD. We are proposing this AD to prevent rupture of the housing of the RAT ejection jack due to overpressure in the jack caused by overfilling the hydraulic fluid, and consequent failure of the RAT ejection jack. Failure of the ejection jack could result in a lack of hydraulic pressure or electrical power in an emergency.
SUMMARY: Airbus,
The FAA has implemented new procedures for maintaining AD dockets electronically. As of May 17, 2004, new AD actions are posted on DMS and assigned a docket number. We track each action and assign a corresponding directorate identifier. The DMS AD docket number is in the form ``Docket No. FAA200499999.'' The Transport Airplane Directorate identifier is in the form ``Directorate Identifier 2004NM 999AD.'' Each DMS AD docket also lists the directorate identifier (``Old Docket Number'') as a crossreference for searching purposes. Comments Invited
We invite you to submit any written relevant data, views, or arguments regarding this proposed AD. Send your comments to an address listed under ADDRESSES. Include ``Docket No. FAA200418603; Directorate Identifier 2003NM14AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the proposed AD. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to http://dms.dot.gov , including any personal information you provide. We will
also post a report summarizing each substantive verbal contact with FAA
personnel concerning this proposed AD. Using the search function of our
docket Web site, anyone can find and read the comments in any of our
dockets, including the name of the individual who sent the comment (or
signed the comment on behalf of an association, business, labor union,
etc.). You may review the DOT's complete Privacy Act Statement in the
Federal Register published on April 11, 2000 (65 FR 1947778), or you
may visit http://dms.dot.gov.
We are reviewing the writing style we currently use in regulatory documents. We are interested in your comments on whether the style of this document is clear, and your suggestions to improve the clarity of our communications that affect you. You can get more information about plain language at http://www.plainlanguage.gov.Examining the Docket
You may examine the AD docket in person at the Docket Management
Facility office between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The Docket Management Facility office
(telephone (800) 6475227) is located on the plaza level of the Nassif
Building at the DOT street address stated in the ADDRESSES section. Comments will be available in
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the AD docket shortly after the DMS receives them.
On June 21, 2001, we issued AD 20011316, amendment 3912297 (66 FR 34798, July 2, 2001), for certain Model A310 and Model A300 B4600, A300 B4600R, and A300 F4600R (collectively called A300600) series airplanes. That AD requires replacing the ejection jack on the ram air turbine (RAT). That AD was prompted by the discovery of an anomaly during production, and followup analysis that showed that the nut at the end of the ejection jack piston rod had insufficient thread engagement to absorb impact loads when the RAT was deployed at high speed. We issued that AD to prevent loss of ability to properly restrain the movement of the RAT and possible consequent damage to the RAT itself and to other airplane components. In the event of an emergency, failure of the RAT ejection jack could result in a lack of hydraulic pressure or electrical power on the airplane.
Since we issued AD 20011316, the Direction Generale de l'Aviation Civile (DGAC), which is the airworthiness authority for France, has notified us that, during a routine inspection, a rupture was discovered in the housing of one of the RAT ejection jacks installed as specified in AD 20011316. Investigation revealed that a certain batch of ejection jacks were serviced incorrectly, which may have led to overfilling of the ejection jacks and overpressure in the ejection jack. This condition, if not corrected, could result in a rupture of the housing of the RAT ejection jack, leading to failure of the RAT ejection jack. In the event of an emergency, failure of the RAT ejection jack could result in a lack of hydraulic pressure or electrical power.
Airbus has issued Service Bulletins A300296050, Revision 02, dated April 16, 2003 (for Model A300600 series airplanes); and A310 292088, Revision 01, dated February 3, 2003 (for Model A310 series airplanes). The service bulletins describe procedures for a onetime inspection of the RAT ejection jack to determine the part number, and applicable related investigative and corrective actions. The investigative and corrective actions include determining the serial number of the RAT ejection jack; measuring the fluid level of the ejection jack, if the serial number is one of the affected batch; and servicing the fluid level, or replacing the RAT ejection jack with a new RAT ejection jack, as applicable. We have determined that accomplishing the actions specified in the service information will adequately address the unsafe condition. The DGAC mandated these service bulletins and issued French airworthiness directive 2002 638(B), dated December 24, 2002, to ensure the continued airworthiness of these airplanes in France.
The Airbus service bulletins refer to Hamilton Sundstrand Service Bulletin ERPS03/04EJ292, dated May 8, 2002, as an additional source of service information for identifying subject RAT ejection jacks and performing the applicable related investigative and corrective actions described previously.
These airplane models are manufactured in France and are type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. According to this bilateral airworthiness agreement, the DGAC has kept the FAA informed of the situation described above. We have examined the DGAC's findings, evaluated all pertinent information, and determined that AD action is necessary for airplanes of this type design that are certificated for operation in the United States.
Therefore, we are proposing to supersede AD 20011316. This proposed AD would continue to require modifying the RAT by replacing the RAT ejection jack with a new, improved RAT ejection jack. This proposed AD would also require a onetime inspection of the RAT ejection jack to determine the part number, and further investigative and corrective actions if necessary. The proposed AD would require you to use the service information described previously to perform these actions, except as discussed under ``Difference Between the Proposed AD and Service Information.''
Although the Accomplishment Instructions of the Airbus and Hamilton Sundstrand service bulletins describe procedures for submitting inspection results, this proposed AD would not require that action. Change to Existing AD
This proposed AD would retain all requirements of AD 20011316.
Since AD 20011316 was issued, the AD format has been revised, and
certain paragraphs have been rearranged. As a result, the corresponding
paragraph identifiers have changed in this proposed AD, as listed in the following table:
Revised Paragraph Identifiers
Corresponding requirement in
Requirement in AD 20011316 this proposed AD Paragraph (a).......................... Paragraph (f).
We have also revised the applicability of the existing AD to identify model designations as published in the most recent type certificate data sheet for the affected models.
AD 20011316 affects about 117 airplanes of U.S. registry. The actions that are currently required by AD 20011316 and retained in this proposed AD take about 6 work hours per airplane, at an average labor rate of $65 per work hour. There is no charge for required parts. Based on these figures, the estimated cost of the currently required actions for U.S. operators is $45,630, or $390 per airplane.
This proposed AD would affect approximately 149 airplanes of U.S. registry. The new proposed inspection would take about 1 work hour per airplane, at an average labor rate of $65 per work hour. Based on these figures, the estimated cost of the new actions specified in this proposed AD for U.S. operators is $9,685, or $65 per airplane. Regulatory Findings
We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD. See the ADDRESSES
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section for a location to examine the regulatory evaluation. List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The FAA amends Sec. 39.13 by removing amendment 3912297 (66 FR
34798, July 2, 2001) and adding the following new airworthiness directive (AD):
Airbus: Docket No. FAA200418603; Directorate Identifier 2003NM 14AD.
Comments Due Date
(a) The Federal Aviation Administration must receive comments on this AD action by August 16, 2004.
Affected ADs
(b) This AD supersedes AD 20011316, amendment 3912297 (66 FR 34798, July 2, 2001).
Applicability
(c) This AD applies to Airbus Model A310, and A300 B4600, B4
600R, C4 605R Variant F, and F4600R (collectively called A300600)
series airplanes; certificated in any category; as listed in Airbus
Service Bulletin A300296050, Revision 02, dated April 16, 2003; or A310292088, Revision 01, dated February 3, 2003.
Unsafe Condition
(d) This AD was prompted by the discovery of a rupture in the
housing of one of the RAT ejection jacks installed as specified in
the existing AD. We are issuing this AD to prevent rupture of the
housing of the RAT ejection jack due to overpressure in the jack
caused by overfilling the hydraulic fluid, and consequent failure of
the RAT ejection jack. Failure of the ejection jack could result in
a lack of hydraulic pressure or electrical power in an emergency. Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the actions have already been done.
Requirements of AD 20011316
Modification
(f) For airplanes on which Airbus Modification 12259 has not
been accomplished: Within 34 months after August 6, 2001 (the
effective date of AD 20011316, amendment 3912297), modify the RAT
per Airbus Service Bulletin A310292086, Revision 01 (for Model
A310 series airplanes), or A300296048, Revision 01 (for Model
A300600 series airplanes), both dated July 12, 2000, as applicable.
Note 1: Modification of the RAT accomplished prior to August 6,
2001, in accordance with Airbus Service Bulletin A310292086 or
A300296048, both dated April 6, 2000, as applicable, is considered
acceptable for compliance with the action specified in paragraph (f) of this AD.
Parts Installation
(g) As of August 6, 2001, no person may install on an airplane
an ejection jack, part number 730820, unless it has been modified per paragraph (f) of this AD.
Note 2: Airbus Service Bulletin A310292086 and A300296048,
both Revision 01, refer to Hamilton Sundstrand Service Bulletin No.
ERPS03/04EJ291, as an additional source of service information for
accomplishment of the modification of the RAT and testing of the modified RAT.
New Requirements of This AD
Inspection
(h) Within 2,500 flight hours after the effective date of this
FOR FURTHER INFORMATION CONTACT Dan Rodina, Aerospace Engineer; International Branch, ANM116, FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington 980554056; telephone (425) 2272125; fax (425) 2271149.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 47 CFR Part 73 26 CFR Part 1 40 CFR Part 180 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 50 CFR Part 622 44 CFR Part 65 50 CFR Part 660 26 CFR Part 301 39 CFR Part 111 40 CFR Part 300 6 CFR Part 5 40 CFR Part 271 47 CFR Part 64 40 CFR Parts 52 and 81 50 CFR Part 665 44 CFR Part 64 10 CFR Part 50 49 CFR Part 571 47 CFR Part 76