Browse: Departments Dates Agencies
Docket ID: [Docket No. 2003-NE-25-AD; Amendment 39-13775; AD 2004-17-03]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Pratt & Whitney Canada PW206A and PW206E Turboshaft Engines
DOCUMENT SUMMARY: The FAA is superseding an existing airworthiness directive
(AD) for Pratt & Whitney Canada (PWC) PW206A and PW206E turboshaft engines. That AD currently requires:
This ad requires the same actions as AD 2003NE25AD but the extent of engine disassembly that triggers the required part replacements needs clarification. This AD results from reports of engine shutdowns and emergency landings due to severe vibration, resulting in exhaust gases escaping from the enginetoexhaust nozzle interface, thereby triggering inflight engine fire warnings. We are issuing this AD to prevent turbine blade axial shift, which could cause high levels of vibration, loss of engine torque, inflight engine shutdown, and loss of the airframe exhaust duct.
SUMMARY: Pratt & Whitney Canada,
You may examine the AD Docket (including any comments and service information), by appointment, between 8 a.m. and 4:30 p.m., Monday through Friday, except Federal holidays. See ADDRESSES for the location.
We provided the public the opportunity to participate in the development of this AD. We have considered the comments received. Request To Limit the Effectivity of This AD
One commenter states that the referenced Alert Service Bulletin and Service Bulletins only address those engines with between 25 hours TotalTimeSinceNew (TTSN) or TotalTimeSinceRepair (TTSR) and 600 hours TTSN or TTSR. Therefore, this AD should address the same group of engines.
We do not agree. The amount of data available is insufficient to limit the effectivity to only those engines with between 25 hours TTSN or TTSR and 600 hours TTSN or TTSR. We have not changed the AD based on this comment.
One commenter states that earlier versions of the Service Bulletins should be acceptable for meeting the requirements of this AD.
We agree. There are no substantial changes between the earliest versions of the Service Bulletins and those versions referenced in the proposed AD. We have added those service bulletin references to paragraph (k) of the AD, which is the Previous Credit paragraph. Conclusion
We have carefully reviewed the available data, including the comments received, and determined that air safety and the public interest require adopting the AD with the change described previously. We have determined that this change will neither increase the economic burden on any operator nor increase the scope of the AD.
There are about 130 PWC PW206A and PW206E turboshaft engines of the
affected design in the worldwide fleet. We estimate that 15 engines
installed on airplanes of U.S. registry are affected by this AD. We
also estimate that it will take about 0.5 work hours per engine to
perform the required actions, and that the average labor rate is $65
per work hour. Required parts will cost about $9,077 per engine. Based
on these figures, we estimate the total cost of this AD to U.S.
operators to be $136,656. The manufacturer has stated that it may provide replacement parts at no cost to operators.
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We have determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a summary of the costs to comply with this AD and placed it in the AD Docket. You may get a copy of this summary by sending a request to us at the address listed under ADDRESSES. Include ``AD Docket No. 2003NE25AD'' in your request.
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
removing Amendment 3913263 (68 FR 48544, August 14, 2003) and by
adding a new airworthiness directive (AD), Amendment 3913775, to read as follows:
20041703 Pratt & Whitney Canada: Amendment 3913775. Docket No. 2003NE25AD. Supersedes AD 20031610, Amendment 3913263.
Effective Date
(a) This AD becomes effective September 24, 2004.
Affected ADs
(b) This AD supersedes AD 20031610, Amendment 3913263.
Applicability
(c) This AD applies to Pratt & Whitney Canada (PWC) PW206A and
PW206E turboshaft engines. These engines are installed on, but not limited to, MD Helicopters, Inc. Model MD900 helicopters.
Unsafe Condition
(d) This AD is prompted by reports of engine shutdowns and
emergency landings due to severe vibration, resulting in exhaust
gases escaping from the enginetoexhaust nozzle interface, thereby
triggering inflight engine fire warnings. The actions specified in
this AD are intended to prevent turbine blade axial shift, which
could cause high levels of vibration, loss of engine torque, in
flight engine shutdown, and loss of the airframe exhaust duct. Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified unless the actions have already been done.
Initial Sequence of Borescope Inspections
(f) Perform an initial sequence of borescope inspections of
compressor turbine blades and power turbine blades for blade axial
shift within the turbine disks. Use paragraph 3. of Accomplishment
Instructions of PWC Alert Service Bulletin (ASB) No. PW20072
A28242, Revision 1, dated October 2, 2002, for the borescope
inspection and determination of blade shift. Do the inspections at the following times:
(1) Within 25 flight hours accumulated, or 30 days after the effective date of this AD, whichever occurs earlier.
(2) After 30 flight hours, but before 50 flight hours
accumulated since inspection of paragraph (f)(1) of this AD.
(3) After 80 flight hours, but before 100 flight hours
accumulated since inspection of paragraph (f)(1) of this AD.
(4) After 180 flight hours, but before 200 flight hours
accumulated since inspection of paragraph (f)(1) of this AD. Repetitive Borescope Inspections
(g) Thereafter, perform repetitive borescope inspections at
intervals of not less than 280 nor more than 300 flight hours since
lastinspection. Use paragraph 3. of Accomplishment Instructions of
PWC ASB No. PW20072A28242, Revision 1, dated October 2, 2002, for
the borescope inspections and determination of blade shift. Disposition
(h) If you find any blade shift, remove engine from service
before further flight and perform rivet and rotor air seal
replacements, as specified in paragraphs (i)(1) through (i)(3) of this AD, to return the engine to service.
Terminating Action
(i) At the next engine shop visit when access is available to
subassemblies, such as modules, accessories, and components, or at
the next engine overhaul, whichever occurs first, but before
accumulating 1,800 flight hours from the effective date of this AD
or before December 31, 2009, whichever occurs first, do the following:
(1) Replace the compressor turbine blade retaining rivets with
new P/N retaining rivets, and the No. 4 bearing rear rotor air seal
with the new P/N No. 4 bearing rear rotor air seal. Use paragraph
3., Part A, of Accomplishment Instructions of SB No. PW2007228069, Revision 5, dated February 10, 2003.
(2) Replace the No. 3 bearing rotating air seal with the new P/N
air seal, and the No. 4 bearing front rotor air seal with the new P/
N No. 4 bearing front rotor air seal. Use paragraph 3., Part B, of
Accomplishment Instructions of SB No. PW2007228069, Revision 5, dated February 10, 2003.
(3) Replace the power turbine blade retaining rivets with new P/
N power turbine blade retaining rivets. Use paragraph 3. of
Accomplishment Instructions of SB No. PW2007228239, Revision 2, dated February 10, 2003.
(j) Completing the actions in paragraphs (i)(1) through (i)(3)
of this AD terminates all inspection requirements of this AD. Previous Credit
(k) Previous credit is allowed:
(1) For performing the initial sequence for borescope
inspections in paragraph (f) of this AD, that were done using AD 20031610.
(2) For terminating action in paragraphs (i)(1) through (i)(3)
of this AD that was done using the Accomplishment Instructions of
one of the following, before the effective date of this AD: (i) SB No. PW2007228069, dated June 10, 1997
(ii) SB No. PW2007228069, Revision 1, dated September 8, 1997
(iii) SB No. PW2007228069, Revision 2, dated December 18, 1997
(iv) SB No. PW2007228069, Revision 3, dated November 30, 1998
(v) SB No. PW2007228069, Revision 4, dated December 27, 2000
(vi) SB No. PW2007228069, Revision 5, dated February 10, 2003 (vii) SB No. PW2007228239, dated September 5, 2002
(viii) SB No. PW2007228239, Revision 1, dated December 5, 2002
(ix) SB No. PW2007228239, Revision 2, dated February 10, 2003 Alternative Methods of Compliance
(l) The Manager, Engine Certification Office, has the authority
to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.
Material Incorporated by Reference
(m) You must use the Pratt & Whitney Canada Service Bulletins
and Alert Service Bulletin listed in Table 1 of this AD to perform
the inspections and replacement actions required by this AD. The
incorporation by reference of this publication was approved
previously by the Director of the Federal Register as of August 29,
2003 (68 FR 48544; August 14, 2003), in accordance with 5 U.S.C.
552(a) and 1 CFR part 51. You can get a copy from Pratt & Whitney
Canada, 1000 MarieVictorin, Longueuil, Quebec, Canada J4G1A1. You
can review copies at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive
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Park, Burlington, MA; or at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, call (202) 7416030, or go to: http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html. Table 1 follows:
Table 1.Incorporation by Reference
Service bulletin Page number(s) Revision Date
PW20072A28242, Total Pages7...... All..................... 1 October 2, 2002.
PW2007228069, Total Pages17...... All..................... 5 February 10, 2003.
PW2007228239, Total Pages20...... All..................... 2 February 10, 2003. Related Information
(n) Transport Canada issued airworthiness directive CF200306,
dated February 4, 2003, which pertains to the subject of this AD, in
order to assure the airworthiness of these PWC PW206A and PW206E turboshaft engines in Canada.
Issued in Burlington, Massachusetts, on August 12, 2004. Ann Mollica,
Acting Manager, Engine and Propeller Directorate, Aircraft Certification Service.
[FR Doc. 0418998 Filed 81904; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Ian Dargin, Aerospace Engineer, Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park, Burlington, MA 018035299; telephone (781) 238 7178; fax (781) 2387199.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 26 CFR Part 1 40 CFR Part 180 47 CFR Part 73 50 CFR Part 17 33 CFR Part 117 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 50 CFR Part 622 26 CFR Part 301 39 CFR Part 111 40 CFR Part 300 50 CFR Part 660 44 CFR Part 65 40 CFR Parts 52 and 81 40 CFR Part 271 47 CFR Part 64 50 CFR Part 665 47 CFR Part 76 50 CFR Part 229 14 CFR Part 23 14 CFR Part 25 21 CFR Part 522