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Docket ID: [Docket No. FAA-2007-28159; Directorate Identifier 2006-NM-257-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Airbus Model A300-600 Series Airplanes and Model A310 Series Airplanes
DOCUMENT SUMMARY: The FAA proposes to supersede an existing airworthiness
directive (AD) that applies to certain Airbus Model A300600, A310200,
and A310300 series airplanes. The existing AD currently requires
inspecting for certain serial numbers on elevators, and doing a
detailed inspection, visual inspection with a lowangle light, and tap
test inspection of the upper and lower surfaces of the external skins
on certain identified elevators for any damage (i.e., debonding of the
graphite fiber reinforced plastic/Tedlar film protection, bulges,
debonding of the honeycomb core to the carbon fiber reinforced plastic,
abnormal surface reflections, and tornout plies), and doing corrective
actions if necessary. This proposed AD would also require inspecting
for damage of the identified elevators in accordance with a new
repetitive inspection program, at new repetitive intervals; and would provide
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an optional terminating action for the repetitive inspections. This
proposed AD results from reports of damage caused by moisture/water
inside the elevator. We are proposing this AD to detect and correct
debonding of the skins on the elevators, which could cause reduced
structural integrity of an elevator and reduced controllability of the
airplane.
SUMMARY: Airbus,
We invite you to submit any relevant written data, views, or
arguments regarding this proposed AD. Send your comments to an address
listed in the ADDRESSES section. Include the docket number ``Docket No. FAA200728159; Directorate Identifier 2006NM257AD'' at the
beginning of your comments. We specifically invite comments on the
overall regulatory, economic, environmental, and energy aspects of the
proposed AD. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to http://dms.dot.gov , including any personal information you provide. We will
also post a report summarizing each substantive verbal contact with FAA
personnel concerning this proposed AD. Using the search function of
that web site, anyone can find and read the comments in any of our
dockets, including the name of the individual who sent the comment (or
signed the comment on behalf of an association, business, labor union,
etc.). You may review the DOT's complete Privacy Act Statement in the
Federal Register published on April 11, 2000 (65 FR 1947778), or you
may visit http://dms.dot.gov. Examining the Docket
You may examine the AD docket on the Internet at http://dms.dot.gov , or in person at the Docket Management Facility office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The Docket Management Facility office (telephone (800) 647
5227) is located on the plaza level of the Nassif Building at the DOT
street address stated in the ADDRESSES section. Comments will be
available in the AD docket shortly after the Docket Management System receives them.
On December 15, 2005, we issued AD 20052617, amendment 3914438 (70 FR 77301, December 30, 2005), for certain Airbus Model A300600, A310200, and A310300 series airplanes. That AD requires inspecting for certain serial numbers on elevators, and doing a detailed inspection, visual inspection with a lowangle light, and taptest inspection of the upper and lower surfaces of the external skins on certain identified elevators for any damage (i.e., debonding of the GFRP (graphite fiber reinforced plastic)/Tedlar film protection, bulges, debonding of the honeycomb core to the carbon fiber reinforced plastic, abnormal surface reflections, and tornout plies), and doing corrective actions if necessary. That AD resulted from reports of debonded skins on the elevators. We issued that AD to detect and correct debonding of the skins on the elevators, which could cause reduced structural integrity of an elevator and reduced controllability of the airplane.
The preamble to AD 20052617 specified that we considered the requirements ``interim action'' and that the manufacturer was developing a modification to address the unsafe condition. That AD explained that we may consider further rulemaking if a modification is developed, approved, and available. The manufacturer now has developed such a modification, and we have determined that further rulemaking is indeed necessary; this proposed AD follows from that determination.
In addition, the European Aviation Safety Agency (EASA), which is the Technical Agent for the Member States of the European Union, has issued EASA airworthiness directive 20060289, dated November 2, 2006, which renders mandatory a new scheduled inspection program to address the unsafe condition.
Airbus has issued Service Bulletin A300556039 (for Model A300600 series airplanes) and Service Bulletin A310552040 (for Model A310 series airplanes), both including Appendix 01, both dated June 7, 2006. The service bulletins describe procedures for determining the serial number of the elevator. For elevators with an affected serial number, the service bulletins describe procedures for the following actions:
Airbus has also issued Service Bulletin A300556040 (for Model A300600 series airplanes) and Service Bulletin A310552041 (for Model A310 series airplanes), both dated June 5, 2006. The service bulletins describe procedures for replacing the external GFRP/Tedlar film with an application of pore filler on the whole elevator external surface. Doing this replacement eliminates the need for the repetitive inspections.
Accomplishing the actions specified in the service information is intended to adequately address the unsafe condition. The EASA mandated the service information and issued EASA airworthiness directive 2006 0289, dated November 2, 2006, to ensure the continued airworthiness of these airplanes in the European Union.
These airplane models are manufactured in France and type certificated for operation in the United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR 21.29) and the applicable bilateral airworthiness agreement. As described in FAA Order 8100.14A, ``Interim Procedures for Working with the European Community on Airworthiness Certification and Continued Airworthiness,'' dated August 12, 2005, the EASA has kept the FAA informed of the situation described above. We have examined the EASA's findings, evaluated all pertinent information, and determined that AD action is necessary for airplanes of this type design that are certificated for operation in the United States.
This proposed AD would supersede AD 20052617 and would retain the
requirements of the existing AD. This proposed AD would also require
accomplishing the actions specified in the service information
described previously, except as discussed under ``Difference between the Proposed AD and the EASA Airworthiness Directive.''
Difference Between the Proposed AD and the EASA Airworthiness Directive
The EASA airworthiness directive specifies to contact the manufacturer for instructions on how to repair certain conditions, but this proposed AD would require repairing those conditions using a method that we or the EASA (or its delegated agent) approve. In light of the type of repair that would be required to address the unsafe condition, and consistent with existing bilateral airworthiness agreements, we have determined that, for this proposed AD, a repair we or the EASA approve would be acceptable for compliance with this proposed AD.
We have clarified the applicability of the existing AD to more closely match the language of the applicability of the EASA airworthiness directive.
Paragraph (g) of the existing AD specifies making repairs or doing alternative inspections using a method approved by either the FAA or the Direction G[eacute]n[eacute]rale de l'Aviation Civile (DGAC) (or its delegated agent). The EASA has assumed responsibility for the airplane models subject to this proposed AD. Therefore, we have revised paragraph (g) of this proposed AD to specify making repairs or doing alternative inspections using a method approved by the FAA, the DGAC (or its delegated agent), or the EASA (or its delegated agent). Clarification of Inspection Terminology
In this proposed AD, the ``detailed visual inspection'' specified in the Airbus service bulletin is referred to as a ``detailed inspection.'' We have included the definition for a detailed inspection in a note in the proposed AD.
We consider this proposed AD interim action. We are currently considering requiring the optional terminating action of replacing the external GFRP/Tedlar film with an application of pore filler on the whole elevator external surface, which would constitute terminating action for the repetitive inspections required by this AD action. Costs of Compliance
This proposed AD would affect about 142 airplanes of U.S. registry.
The following table provides the estimated costs for U.S. operators to
comply with this proposed AD. The average labor rate is $80 per work hour.
Estimated Costs
Action Work hours Parts Cost per airplane Fleet cost
Inspection for serial number 1................. $0................ $80............... $11,360. (required by AD 20052617).
Repetitive inspections (required 3................. 0................. $240, per $34,080, per
by AD 20052617). inspection cycle. inspection cycle.
New repetitive inspection Between 8 and 12.. 0................. Between $640 and Between $90,880
program (new proposed action). $960, per and $136,320, per
inspection cycle. inspection cycle.
Replacement (optional 48................ 90................ $3,930............ $558,060. terminating/new proposed
action).
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, ``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
We have determined that this proposed AD would not have federalism implications under Executive Order
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13132. This proposed AD would not have a substantial direct effect on
the States, on the relationship between the national Government and the
States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD and placed it in the AD docket. See the ADDRESSES section for a location to examine the regulatory evaluation. List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by
removing amendment 3914438 (70 FR 77301, December 30, 2005) and adding the following new airworthiness directive (AD):
Airbus: Docket No. FAA200728159; Directorate Identifier 2006NM 257AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by June 15, 2007.
Affected ADs
(b) This AD supersedes AD 20052617.
Applicability
(c) This AD applies to Airbus Model A300600 series airplanes
and Model A310 series airplanes, certificated in any category,
equipped with carbon fiber reinforced plastic (CFRP) elevator skin
panels, modified in accordance with Airbus Service bulletin A31055
2019 or A300556016 (Airbus modification 10861) with graphite fiber
reinforced plastic (GFRP)/Tedlar film as external protection, with
part numbers (P/Ns) and serial numbers (S/Ns) identified in Airbus
Service Bulletin A300556039 or A310552040, both dated June 7, 2006.
Unsafe Condition
(d) This AD results from reports of damage caused by moisture/
water inside the elevator. We are issuing this AD to detect and
correct debonding of the skins on the elevators, which could cause reduced structural integrity of an elevator and reduced
controllability of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the actions have already been done.
Restatement of the Requirements of AD 20052617
Inspection for Serial Number, Repetitive Inspections, and
Corrective Actions
(f) Within 600 flight hours after February 3, 2006 (the
effective date of AD 20052617), inspect to determine if the S/N of
the elevator is listed in Airbus All Operators Telex (AOT) A300600
55A6032, dated June 23, 2004, or Airbus Service Bulletin A30055
6039, dated June 7, 2006 (for Model A300600 series airplanes); or
in Airbus AOT A31055A2033, dated June 23, 2004, or Airbus Service
Bulletin A310552040, dated June 7, 2006 (for Model A310 series airplanes).
(1) If the S/N does not match any S/N on either AOT or service
bulletin S/N list, no further action is required by this paragraph.
(2) If the S/N matches a S/N listed in an AOT or service
bulletin, before further flight, do the actions listed in Table 1 of
this AD, and any corrective action as applicable, in accordance with
Airbus AOT A30060055A6032, dated June 23, 2004; or Airbus AOT
A31055A2033, dated June 23, 2004; as applicable. Repeat the
inspections thereafter at intervals not to exceed 600 flight hours
until the inspection required by paragraph (j) of this AD is
accomplished. Do applicable corrective actions before further flight.
Table 1.Repetitive Inspections
Do a Of the For any
Detailed inspection......... Elevator upper and Damage (i.e., breaks
lower external skin in the graphite
surfaces. fiber reinforced
plastic (GFRP)/
Tedlar film
protection,
debonded GFRP/
Tedlar film
protection, bulges,
tornout plies).
Visual inspection with a low Elevator upper and Differences in the
angle light. lower external skin surface reflection. surfaces.
Taptest inspection......... Upper and lower Honeycomb core that
external skin has debonded from
surfaces of the the carbon fiber
honeycomb core reinforced plastic
panels in the (CFRP). elevator.
Note 1: For the purposes of this AD, a detailed inspection is
``an intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. Available
lighting is normally supplemented with a direct source of good
lighting at an intensity deemed appropriate. Inspection aids such as
mirrors, magnifying lenses, etc. may be necessary. Surface cleaning and elaborate procedures may be required.''
Repair Approval
(g) Where the AOT specified in paragraph (f) of this AD says to
contact the manufacturer for repair instructions, or an alternative
inspection method: Before further flight, repair or do the
alternative inspection method according to a method approved by
either the Manager, International Branch, ANM116, FAA, Transport
Airplane Directorate; or the Direction G[eacute]n[eacute]rale de
l'Aviation Civile (DGAC) (or its delegated agent), or the European Aviation Safety Agency (EASA) (or its delegated agent).
Parts Installation
(h) As of February 3, 2006, no carbon fiber elevator having part
number (P/N) A55276055000 (lefthand side) or P/N A55276056000
(righthand side) may be installed on any airplane unless it is
inspected according to paragraph (f) of this AD; or according to paragraph (j) of this AD.
No Reporting Required for AOT Inspections
(i) Although the AOTs referenced in paragraph (f) of this AD
specify to submit inspection reports to the manufacturer, this AD does not include that requirement.
New Requirements of This AD
Revised Inspection Program
(j) For airplanes with affected S/Ns identified in paragraph (f)
of this AD: Except as provided by paragraph (k) of this AD, within
2,000 flight cycles or 18 months after the effective date of this
AD, whichever occurs earlier, do a detailed inspection of the
external surfaces of the GRFP/Tedlar film protection on the upper and lower skin panels to detect damage of the film, and a
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thermographic inspection of the upper and lower skin panels to
detect any potential water indication inside the panel's honeycomb
core; do all applicable related investigative/corrective actions
before further flight; and repair the external GFRP/Tedlar film with
pore filler. Do all actions in accordance with the Accomplishment
Instructions of Service Bulletin A300556039 (for Model A300600
series airplanes), or Service Bulletin A310552040 (for Model A310
series airplanes); both including Appendix 01, both dated June 7,
2006. Repeat the inspections thereafter at intervals not to exceed
2,000 flight cycles or 18 months, whichever occurs earlier. Where
the service bulletin says to contact the manufacturer for repair
instructions: Before further flight, repair or do the alternative
inspection method according to a method approved by either the
Manager, International Branch, ANM116, FAA, Transport Airplane
Directorate; or the European Aviation Safety Agency (EASA) (or its
delegated agent). Doing the inspections in accordance with this
paragraph terminates the repetitive inspection requirements of paragraph (f) of this AD.
(k) The maximum time between the inspection required by
paragraph (f) of this AD and the first inspection done in accordance
with paragraph (j) of this AD must be no greater than: For the
thermographic inspection, 2,500 flight hours after the last
thermographic inspection done in accordance with the applicable AOT
specified in paragraph (f) of this AD; and for the tap test, 600
flight hours after the last tap test inspection done in accordance with paragraph (f) of this AD.
Report
(l) Submit a report of the findings (both positive and negative)
of the inspections required by paragraph (j) of this AD to Airbus, 1
Rond Point Maurice Bellonte, 31707 Blagnac Cedex, France, at the
applicable time specified in paragraph (l)(1) or (l)(2) of this AD.
The report must include the information in Appendix 01 of Airbus
Service Bulletin A300556039, or Service Bulletin A310552040,
both dated June 7, 2006, as applicable. Under the provisions of the
Paperwork Reduction Act (44 U.S.C. 3501 et seq.), the Office of
Management and Budget (OMB) has approved the information collection
requirements contained in this AD and has assigned OMB Control Number 21200056.
(1) If the inspection was done after the effective date of this
FOR FURTHER INFORMATION CONTACT Tom Stafford, Aerospace Engineer, International Branch, ANM116, FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington 980573356; telephone (425) 2271622; fax (425) 2271149.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 26 CFR Part 1 50 CFR Part 679 40 CFR Part 180 47 CFR Part 73 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 26 CFR Part 301 50 CFR Part 622 39 CFR Part 111 50 CFR Part 660 44 CFR Part 65 40 CFR Parts 52 and 81 40 CFR Part 271 47 CFR Part 64 40 CFR Part 300 14 CFR Part 23 14 CFR Part 25 21 CFR Part 522 50 CFR Part 665 47 CFR Part 76 27 CFR Part 9