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Docket ID: [Docket No. FAA-2007-28382; Directorate Identifier 2006-NM-179-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Boeing Model 727 Airplanes
DOCUMENT SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) for all Boeing Model 727 airplanes. This proposed AD would require revising the FAAapproved maintenance program by incorporating new airworthiness limitations (AWLs) for fuel tank systems to satisfy Special Federal Aviation Regulation No. 88 requirements. This proposed AD would also require the initial inspection of a certain repetitive AWL inspection to phase in that inspection, and repair if necessary. This proposed AD results from a design review of the fuel tank systems. We are proposing this AD to prevent the potential for ignition sources inside fuel tanks caused by latent failures, alterations, repairs, or maintenance actions, which, in combination with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane.
SUMMARY: Boeing,
We invite you to submit any relevant written data, views, or arguments regarding this proposed AD. Send your comments to an address listed in the ADDRESSES section. Include the docket number ``FAA2007 28382; Directorate Identifier 2006NM179AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the proposed AD. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to http://dms.dot.gov , including any personal information you provide. We will
also post a report summarizing each substantive verbal contact with FAA
personnel concerning this proposed AD. Using the search function of
that Web site, anyone can find and read the comments in any of our dockets,
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including the name of the individual who sent the comment (or signed
the comment on behalf of an association, business, labor union, etc.).
You may review DOT's complete Privacy Act Statement in the Federal
Register published on April 11, 2000 (65 FR 1947778), or you may visit
http://dms.dot.gov. Examining the Docket
You may examine the AD docket on the Internet at http://dms.dot.gov , or in person at the Docket Operations office between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The
Docket Operations office (telephone (800) 6475527) is located on the
ground floor of the West Building at the DOT street address stated in
the ADDRESSES section. Comments will be available in the AD docket shortly after the Docket Management System receives them.
The FAA has examined the underlying safety issues involved in fuel tank explosions on several large transport airplanes, including the adequacy of existing regulations, the service history of airplanes subject to those regulations, and existing maintenance practices for fuel tank systems. As a result of those findings, we issued a regulation titled ``Transport Airplane Fuel Tank System Design Review, Flammability Reduction and Maintenance and Inspection Requirements'' (67 FR 23086, May 7, 2001). In addition to new airworthiness standards for transport airplanes and new maintenance requirements, this rule included Special Federal Aviation Regulation No. 88 (``SFAR 88,'' Amendment 2178, and subsequent Amendments 2182 and 2183).
Among other actions, SFAR 88 requires certain type design (i.e., type certificate (TC) and supplemental type certificate (STC)) holders to substantiate that their fuel tank systems can prevent ignition sources in the fuel tanks. This requirement applies to type design holders for large turbinepowered transport airplanes and for subsequent modifications to those airplanes. It requires them to perform design reviews and to develop design changes and maintenance procedures if their designs do not meet the new fuel tank safety standards. As explained in the preamble to the rule, we intended to adopt airworthiness directives to mandate any changes found necessary to address unsafe conditions identified as a result of these reviews.
In evaluating these design reviews, we have established four criteria intended to define the unsafe conditions associated with fuel tank systems that require corrective actions. The percentage of operating time during which fuel tanks are exposed to flammable conditions is one of these criteria. The other three criteria address the failure types under evaluation: single failures, single failures in combination with another latent condition(s), and inservice failure experience. For all four criteria, the evaluations included consideration of previous actions taken that may mitigate the need for further action.
We have determined that the actions identified in this proposed AD are necessary to reduce the potential of ignition sources inside fuel tanks, which, in combination with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane. Relevant Service Information
We have reviewed the following sections of Boeing 727100/200
Airworthiness Limitations (AWLs), D68766AWL, original release, dated
March 2006 (hereafter referred to as ``Document D68766AWL''), for
Model 727, 727C, 727100, 727100C, 727200, and 727200F series airplanes:
Accomplishing the actions specified in the service information is intended to adequately address the unsafe condition.
We have evaluated all pertinent information and identified an unsafe condition that is likely to exist or develop on other airplanes of this same type design. For this reason, we are proposing this AD, which would require the FAAapproved maintenance program by incorporating the information in Sections A, B, C, and D of Document D68766AWL. This proposed AD would also require the initial inspection of a certain repetitive AWL inspection to phase in that inspection, and repair if necessary.
In most ADs, we adopt a compliance time allowing a specified amount
of time after the AD's effective date. In this case, however, the FAA
has already issued regulations that require operators to revise their
maintenance/inspection programs to address fuel tank safety issues. The
compliance date for these regulations is December 16, 2008. To provide
for efficient and coordinated implementation of these regulations and
this proposed AD, we are using this same compliance date in this
proposed AD, instead of the 18month compliance time recommended in the service bulletin.
Rework Required When Implementing AWLs Into an Existing Fleet
The maintenance program revision for the fuel tank systems
specified in paragraph (g) of this proposed AD, which involves
incorporating the information specified in Document D68766AWL, would
affect how operators maintain their airplanes. After doing that
maintenance program revision, operators would need to do any
maintenance on the fuel tank system as specified in the CDCCLs.
Maintenance done before the maintenance program revision specified in
paragraph (g) would not need to be redone in order to comply with
paragraph (g). For example, the AWL that requires fuel pumps to be
repaired and overhauled per an FAAapproved component maintenance
manual (CMM) applies to fuel pumps repaired after the maintenance
programs are revised; spare or onwing fuel pumps do not need to be
reworked. For AWLs that require repetitive inspections, the initial
inspection interval (threshold) starts from the date the maintenance
program revision specified in paragraph (g) is done, except as provided
by paragraph (h) of this proposed AD. This proposed AD would require only the maintenance
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program revision specified in paragraph (g), and initial inspections
specified in paragraph (h). No other fleetwide inspections need to be done.
Paragraph (g) of this proposed AD would require revising the FAA approved maintenance program by incorporating certain information specified in Document D68766AWL. Paragraph (g) allows accomplishing the maintenance program revision in accordance with later revisions of the Document D68766AWL as an acceptable method of compliance if they are approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA. Paragraph (h) allows accomplishing the initial inspection and repair in accordance with later revisions of Document D68766AWL as an acceptable method of compliance if they are approved by the Manager, Seattle ACO. In addition, Section B of Document D68766AWL specifies that any deviations from the published AWL instructions, including AWL intervals, must be approved by the Manager, Seattle ACO. Therefore, after the maintenance program revision, any further revision to an AWL or AWL interval should be done as an AWL change, not as an alternative method of compliance (AMOC). For U.S.registered airplanes, operators must make requests through an appropriate FAA Principal Maintenance Inspector (PMI) or Principal Avionics Inspector (PAI) for approval by the Manager, Seattle ACO. A nonU.S. operator should coordinate changes with its governing regulatory agency.
Section B of Document D68766AWL has provisions for an exceptional shortterm extension of 30 days. An exceptional shortterm extension is an increase in an AWL interval that may be needed to cover an uncontrollable or unexpected situation. For U.S.registered airplanes, the FAA PMI or PAI must concur with any exceptional shortterm extension before it is used, unless the operator has identified another appropriate procedure with the local regulatory authority. The FAA PMI or PAI may grant the exceptional shortterm extensions described in Section B without consultation with the Manager, Seattle ACO. A non U.S. operator should coordinate changes with its governing regulatory agency. As explained in Document D68766AWL, exceptional shortterm extensions must not be used for fleet AWL extensions. An exceptional shortterm extension should not be confused with an operator's short term escalation authorization approved in accordance with the Operations Specifications or the operator's reliability program. Ensuring Compliance With Fuel Tank System AWLs
Boeing has revised applicable maintenance manuals and task cards to address AWLs and to include notes about CDCCLs. Operators that do not use Boeing's revision service should revise their maintenance manuals and task cards to highlight actions tied to CDCCLs to ensure that maintenance personnel are complying with the CDCCLs. Appendix 1 of this proposed AD contains a list of Air Transport Association (ATA) sections for the revised maintenance manuals. Operators might wish to use the appendix as an aid to implement the AWLs.
The applicable operating rules of the Federal Aviation Regulations (14 CFR parts 91, 121, 125, and 129) require operators to maintain records with the identification of the current inspection status of an airplane. Some of the AWLs contained in Section D of Document D68766 AWL are inspections for which the applicable sections of the operating rules apply. Other AWLs are CDCCLs, which are tied to conditional maintenance actions. An entry into an operator's existing maintenance record system for corrective action is sufficient for recording compliance with CDCCLs, as long as the applicable maintenance manual and task cards identify actions that are CDCCLs.
Some of the AWLs in Section D of Document D68766AWL refer to specific revision levels of the CMMs as additional sources of service information for doing the AWLs. Boeing is referring to the CMMs by revision level in the applicable AWL for certain components rather than including information directly in Document D68766AWL because of the volume of that information. As a result, the Manager, Seattle ACO, must approve the CMMs. Any later revision of those CMMs will be handled like a change to the AWL itself. Any use of parts (including the use of parts manufacturer approval (PMA) approved parts), methods, techniques, and practices not contained in the CMMs need to be approved by the Manager, Seattle ACO, or governing regulatory authority. For example, pump repair/overhaul manuals must be approved by the Manager, Seattle ACO.
In other AWLs in Section D of Document D68766AWL, the AWLs contain all the necessary data. The applicable section of the maintenance manual is usually included in the AWLs. Boeing intended this information to assist operators in maintaining the maintenance manuals. A maintenance manual change to these tasks may be made without approval by the Manager, Seattle ACO, through an appropriate FAA PMI or PAI, by the governing regulatory authority, or by using the operator's standard process for revising maintenance manuals. An acceptable change would have to maintain the information specified in the AWL such as the pass/fail criteria or special test equipment.
There are about 530 airplanes of the affected design in the
worldwide fleet. The following table provides the estimated costs, at
an average labor rate of $80 per hour, for U.S. operators to comply with this proposed AD.
Estimated Costs
Number of
Cost per U.S.
Action Work hours Parts airplane registered Fleet cost
airplanes
Maintenance program revision........ 8 None.................. $640 272 $174,080
Inspection.......................... 8 None.................. 640 272 174,080 [[Page 36904]]
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701, ``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD and placed it in the AD docket. See the ADDRESSES section for a location to examine the regulatory evaluation. List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by adding the following new airworthiness directive (AD):
Boeing: Docket No. FAA200728382; Directorate Identifier 2006NM 179AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by August 20, 2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to all Boeing Model 727, 727C, 727100, 727
100C, 727200, and 727200F series airplanes, certificated in any category.
Note 1: This AD requires revisions to certain operator
maintenance documents to include new inspections and maintenance
actions. Compliance with these limitations is required by 14 CFR
43.16 and 91.403(c). For airplanes that have been previously
modified, altered, or repaired in the areas addressed by these
limitations, the operator may not be able to accomplish the actions
described in the revisions. In this situation, to comply with 14 CFR
43.16 and 91.403(c), the operator must request approval for revision to the airworthiness limitations in the Boeing 727100/200
Airworthiness Limitations (AWLs), D68766AWL, according to
paragraph (g) or (i) of this AD, as applicable.
Unsafe Condition
(d) This AD results from a design review of the fuel tank
systems. We are issuing this AD to prevent the potential for
ignition sources inside fuel tanks caused by latent failures,
alterations, repairs, or maintenance actions, which, in combination
with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the actions have already been done.
Service Information Reference
(f) The term ``Document D68766AWL'' as used in this AD, means
Boeing 727100/200 Airworthiness Limitations (AWLs), D68766AWL, original release, dated March 2006.
Maintenance Program Revision
(g) Before December 16, 2008, revise the FAAapproved
maintenance program to incorporate the information in the sections
specified in paragraphs (g)(1), (g)(2), (g)(3), and (g)(4) of this
AD; except that the initial inspection required by paragraph (h) of
this AD must be done at the applicable compliance time specified in
that paragraph. Accomplishing the revision in accordance with a
later revision of Document D68766AWL is an acceptable method of
compliance if the revision is approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA.
(1) Section A, ``SCOPE'' of Document D68766AWL.
(2) Section B, ``FUEL SYSTEMS AIRWORTHINESS LIMITATIONS,'' of Document D68766AWL.
(3) Section C, ``SYSTEM AWL PAGE FORMAT,'' of Document D68766 AWL.
(4) Section D, ``AIRWORTHINESS LIMITATIONSFUEL SYSTEMS,'' of Document D68766AWL.
Initial Inspection and Repair if Necessary
(h) At the later of the compliance times specified in paragraphs
(h)(1) and (h)(2) of this AD, do a detailed inspection of the wire
bundles routed over the center fuel tank for damaged clamps, wire
chafing, and wire bundles in contact with the surface of the center
fuel tank, in accordance with AWL Number 28AWL01 of Section D of
Document D68766AWL. If any discrepancy is found during the
inspection, repair the discrepancy before further flight in
accordance with AWL Number 28AWL01 of Section D of Document D6
8766AWL. Accomplishing the actions required by this paragraph in
accordance with a later revision of Document D68766AWL is an
acceptable method of compliance if the revision is approved by the Manager, Seattle ACO.
Note 2: For the purposes of this AD, a detailed inspection is:
``An intensive examination of a specific item, installation, or
assembly to detect damage, failure, or irregularity. Available
lighting is normally supplemented with a direct source of good
lighting at an intensity deemed appropriate. Inspection aids such as
mirror, magnifying lenses, etc., may be necessary. Surface cleaning and elaborate procedures may be required.''
(1) Prior to the accumulation of 36,000 total flight hours, or
within 120 months since the date of issuance of the original
standard airworthiness certification or the date of issuance of the
original export certificate of airworthiness, whichever ever occurs first.
(2) Within 72 months after the effective date of this AD. Alternative Methods of Compliance (AMOCs)
(i)(1) The Manager, Seattle ACO, has the authority to approve
AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local FSDO.
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Appendix 1.Implementing Fuel Tank System Airworthiness Limitations on Model 727, 727C, 727100, 727100C, 727
200, 727200F Series Airplanes
ATA section or CMM
AWL No. ALI/CDCCL document Task title
28AWL01......................... ALI.................. AMM 281100/601.......... External Wires Over the
Tank No. 2 Inspection.
28AWL02......................... CDCCL................ SWPM 201011............. Wiring Assembly and
Installation
Configuration.
28AWL03......................... CDCCL................ SWPM 201011............. Wiring Assembly and
Installation
Configuration.
28AWL04......................... CDCCL................ CMM 284101, Revision 12;
CMM 284102, Revision 5;
CMM 284103, Revision 3;
CMM 284106, Revision 8;
CMM 284107, Revision
17; CMM 284108,
Revision 9; CMM 284109,
Revision 8; CMM 284123,
Revision 10; or
subsequent revisions.
28AWL05......................... CDCCL................ CMM 284003, Revision 5;
CMM 284106, Revision 8;
or subsequent revisions.
28AWL06......................... CDCCL................ SWPM 201412............. Repair of Fuel Quantity
Indicator System (FQIS)
Wire Harness.
AMM 284121/401 Remove/Install Fuel Tank
Bulkhead (Spar)
Receptacle Wire Harness.
28AWL07......................... CDCCL................ AMM 291153/401.......... Install System A
Hydraulic Fluid Heat
Exchanger.
AMM 291261/401 Install System B
Hydraulic Fluid Heat
Exchanger. 28AWL08......................... CDCCL................
28AWL09......................... CDCCL................ CMM 28201, Revision 7;
CMM 28205, Revision 6;
CMM 282006, Revision 6;
or subsequent revisions.
28AWL10......................... CDCCL................ AMM 282221/401.......... Install Fuel Boost Pump.
28AWL11......................... CDCCL................ AMM 282193/401.......... Remove the Auxiliary Tank
Fueling Float Switch.
AMM 282193/401 Install the Auxiliary
Tank Fueling Float
Switch.
28AWL12......................... CDCCL................ AMM 281121/401.......... Removal/Installation Cast
Fuel Tank Access Panels.
28AWL13......................... CDCCL................ AMM 281121/401.......... Removal/Installation
Machined Fuel Tank
Access Panels.
AMM 281311/401 Install the Relief Valve.
28AWL14......................... CDCCL................ AMM 282221/601.......... Fuel Boost Pump
Inspection/Check.
28AWL15......................... CDCCL................ AMM 282200/101.......... Engine Fuel Feed System
Trouble Shooting.
Issued in Renton, Washington, on June 22, 2007.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification Service.
[FR Doc. E713115 Filed 7507; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Kathrine Rask, Aerospace Engineer, Propulsion Branch, ANM140S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 980573356; telephone (425) 9176505; fax (425) 9176590.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 26 CFR Part 1 50 CFR Part 679 40 CFR Part 180 47 CFR Part 73 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 26 CFR Part 301 50 CFR Part 622 39 CFR Part 111 50 CFR Part 660 44 CFR Part 65 40 CFR Parts 52 and 81 40 CFR Part 271 47 CFR Part 64 40 CFR Part 300 14 CFR Part 23 14 CFR Part 25 21 CFR Part 522 50 CFR Part 665 47 CFR Part 76 27 CFR Part 9