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Docket ID: [Docket No. FAA-2007-29110; Directorate Identifier 2007-NE-35-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Pratt & Whitney PW4090 and PW4090-3 Turbofan Engines
DOCUMENT SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) for Pratt & Whitney (PW) PW4090 and PW40903 turbofan engines with front turbine hub, part number (P/N) 53L601, installed. This proposed AD would reduce the published life limit of those front turbine hubs from 12,000 cyclessincenew (CSN) to 9,370 CSN. This proposed AD would also remove from service those front turbine hubs using a drawdown schedule. This proposed AD results from PW updating the lowcycle fatigue (LCF) life analysis for front turbine hubs, P/N 53L601. We are proposing this AD to prevent an uncontained failure of the front turbine hub, resulting in an inflight engine shutdown and possible damage to the airplane.
SUMMARY: Pratt & Whitney,
We invite you to send us any written relevant data, views, or arguments regarding this proposal. Send your comments to an address listed under ADDRESSES. Include ``Docket No. FAA200729110; Directorate Identifier 2007NE35AD'' in the subject line of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the proposed AD. We will consider all comments received by the closing date and may amend the proposed AD in light of those comments.
We will post all comments we receive, without change, to http://www.regulations.gov , including any personal information you provide. We
will also post a report summarizing each substantive verbal contact
with FAA personnel concerning this proposed AD. Using the search
function of the Web site, anyone can find and read the comments in any
of our dockets, including, if provided, the name of the individual who
sent the comment (or signed the comment on behalf of an association,
business, labor union, etc.). You may review the DOT's complete Privacy
Act Statement in the Federal Register published on April 11, 2000 (65 FR 1947778).
You may examine the AD docket on the Internet at http://www.regulations.gov ; or in person at the Docket Operations office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this proposed AD, the regulatory
evaluation, any comments received, and other information. The street
address for the Docket Operations office (telephone (800) 6475527) is
the same as the Mail address provided in the ADDRESSES section.
Comments will be available in the AD docket shortly after receipt. Discussion
PW Engineering updated their life analysis for the front turbine hub, P/N 53L601, to incorporate new temperature data in the hub aft cavity area. The revised cavity temperatures cause higher than anticipated stress levels in the antirotation slots of the front turbine hub. This results in a reduced published LCF life limit from 12,000 CSN to 9,370 CSN. This condition, if not corrected, could result in uncontained engine failure resulting in an inflight engine shutdown and possible damage to the airplane.
We have evaluated all pertinent information and identified an unsafe condition that is likely to exist or develop on other products of this same type design. We are proposing this AD, which would:
We estimate that this proposed AD would affect 94 engines installed on airplanes of U.S. registry. We also estimate that it would take about 101 workhours per engine to perform the proposed actions, and that the average labor rate is $80 per workhour. The prorated cost due to a life reduction from 12,000 CSN to 9,370 CSN for the front turbine hub is about $66,460 per engine. Based on these figures, we estimate the cost of the proposed AD on U.S. operators to be $6,247,240. Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General requirements.'' Under that
[[Page 57503]]
section, Congress charges the FAA with promoting safe flight of civil
aircraft in air commerce by prescribing regulations for practices,
methods, and procedures the Administrator finds necessary for safety in
air commerce. This regulation is within the scope of that authority
because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed AD:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Would not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD. You may get a copy of this summary at the address listed under ADDRESSES.
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Under the authority delegated to me by the Administrator, the Federal Aviation Administration proposes to amend 14 CFR part 39 as follows:
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The FAA amends Sec. 39.13 by adding the following new airworthiness directive:
Pratt & Whitney: Docket No. FAA200729110; Directorate Identifier 2007NE35AD.
Comments Due Date
(a) The Federal Aviation Administration (FAA) must receive
comments on this airworthiness directive (AD) action by December 10, 2007.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Pratt & Whitney (PW) PW4090 and PW40903
turbofan engines with front turbine hub part number (P/N) 53L601,
installed. These engines are installed on, but not limited to, Boeing 777200 series and 777300 series airplanes.
Unsafe Condition
(d) This AD results from PW updating the lowcyclefatigue (LCF)
life analysis for front turbine hubs, P/N 53L601. We are proposing
this AD to prevent an uncontained failure of the front turbine hub,
resulting in an inflight engine shutdown and possible damage to the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified unless the actions have already been done.
(f) Remove front turbine hubs, P/N 53L601, from service and install a serviceable front turbine hub, as follows:
(1) For front turbine hubs that have accumulated fewer than
3,370 cyclessincenew (CSN) on the effective date of this AD, remove from service before the hub accumulates 9,370 CSN.
(2) For front turbine hubs that have accumulated 3,370 or more
CSN, but fewer than 9,370 CSN on the effective date of this AD, do the following:
(i) For engines that have an engine shop visit (ESV) before the
front turbine hub accumulates 9,370 CSN, remove the front turbine hub from service before the hub accumulates 9,370 CSN.
(ii) For engines that do not have an ESV before the front
turbine hub accumulates 9,370 CSN, remove the front turbine hub from
service at the next ESV, or before the hub accumulates an additional
6,000 cyclessincelast high pressure turbine overhaul, whichever occurs first, but not to exceed 12,000 CSN.
(3) For front turbine hubs that have accumulated 9,370 or more
CSN on the effective date of this AD, remove the front turbine hub
from service at the next ESV, or before the hub accumulates 12,000 CSN, whichever occurs first.
(g) This AD establishes a new reduced published life limit for
the PW4090 turbine front hub, P/N 53L601, of 9,370 CSN, which is
published in Chapter 05, Time Limits Section 051001, of the PW4000
Series Engine Shop Manual, P/N 51A751. The following conditions also apply:
(1) Except as provided in paragraphs (f)(2)(ii) and (f)(3) of
this AD, no alternative retirement lives may be approved for the PW4090 front turbine hub, P/N 53L601.
(2) After the effective date of this AD, PW4090 front turbine
hub, P/N 53L601, may not be installed or reinstalled on an engine if the hub has accumulated more than 9,370 CSN.
(h) For the purposes of this AD, an ``engine shop visit'' is:
(1) The induction of an engine into the shop for maintenance
involving the separation of any major mating engine flange, except
that for the separation of engine flanges solely for the purposes of
transportation without subsequent engine maintenance does not constitute an engine shop visit; or
(2) The removal of a disk or spool.
Alternative Methods of Compliance
(i) The Manager, Engine Certification Office, has the authority
to approve alternative methods of compliance for this AD if requested using the procedures found in 14 CFR 39.19.
Related Information
(j) Information on an approved front turbine hub rework
procedure for increased life is available from the manufacturer. See
Pratt & Whitney Service Bulletin PW4G11272290, dated July 2,
2007. The reworked front turbine hub, P/N 53L601001, is not affected by this AD.
(k) Contact Mark Riley, Aerospace Engineer, Engine Certification
Office, FAA, Engine & Propeller Directorate, 12 New England
Executive Park, Burlington, MA 01803; email: mark.riley@faa.gov,
telephone (781) 2387758; fax (781) 2387199, for more information about this AD.
Issued in Burlington, Massachusetts, on October 2, 2007. Peter A. White,
Acting Manager, Engine and Propeller Directorate, Aircraft Certification Service.
[FR Doc. E719927 Filed 10907; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Mark Riley, Aerospace Engineer, Engine
Certification Office, FAA, Engine & Propeller Directorate, 12 New
England Executive Park, Burlington, MA 01803; email:
mark.riley@faa.gov, telephone (781) 2387758; fax (781) 2387199.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 26 CFR Part 1 40 CFR Part 180 47 CFR Part 73 50 CFR Part 17 33 CFR Part 117 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 26 CFR Part 301 50 CFR Part 622 39 CFR Part 111 40 CFR Part 300 44 CFR Part 65 50 CFR Part 660 40 CFR Part 271 40 CFR Parts 52 and 81 47 CFR Part 64 50 CFR Part 665 49 CFR Part 571 44 CFR Part 64 21 CFR Part 522 14 CFR Part 23 47 CFR Part 76