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Docket ID: [Docket No. FAA-2007-0270; Directorate Identifier 2007-NM-211-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Boeing Model 757-200, -200PF, and - 200CB Series Airplanes
DOCUMENT SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) for certain Boeing Model 757200, 200PF, and 200CB series airplanes. This proposed AD would require doing an ultrasound inspection for disbonded tear straps not mechanically fastened to the skin, and related investigative and corrective actions, if necessary. This proposed AD results from reports indicating that bonded skin panels may not have been correctly anodized in phosphoric acid before the tear strap doubler was bonded to the skin. We are proposing this AD to detect and correct a weak bond between the skin and tear strap. Such disbonding could reduce the ability of the skin to resist cracks and could adversely affect the structural integrity of the airplane.
SUMMARY: Boeing,
We invite you to send any written relevant data, views, or arguments about this proposed AD. Send your comments to an address listed under the ADDRESSES section. Include ``Docket No. FAA20070270; Directorate Identifier 2007NM211AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this proposed AD. We will consider all comments received by the closing date and may amend this proposed AD because of those comments.
We will post all comments we receive, without change, to http://www.regulations.gov , including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we receive about this proposed AD.
We have received reports indicating that bonded skin panels may not have been correctly anodized in phosphoric acid before the tear strap doubler was bonded to the skin between stations 439 to 900, and 1180 to 1621, and between stringers 10 left and 10 right, on Boeing Model 757 200, 200PF, and 200CB series airplanes. The cause of the disbonded tear straps has been attributed to a manufacturing process error. A weak bond between the skin and tear strap, if not corrected, could reduce the ability of the skin to resist cracks and could adversely affect the structural integrity of the airplane.
We have reviewed Boeing Special Attention Service Bulletin 75753 0077, Revision 1, dated August 6, 2007. The service bulletin describes procedures for doing an ultrasound inspection for disbonded tear straps not mechanically fastened to the skin between stations 439 to 900, and 1180 to 1621, and between stringers 10 left and 10 right, and doing applicable related investigative and corrective actions. The related investigative actions include doing a high frequency eddy current inspection to detect cracks around the fasteners, and doing a low frequency eddy current inspection to detect corrosion on the surface, as applicable. The corrective actions include installing rivets to repair disbonding, and contacting Boeing for crack and/or corrosion repair, as applicable.
The service bulletin also specifies the following compliance times for:
Accomplishing the actions specified in the service information is intended to adequately address the unsafe condition.
We have evaluated all pertinent information and identified an unsafe condition that is likely to exist or develop on other airplanes of this same type design. For this reason, we are proposing this AD, which would require accomplishing the actions specified in the service information described previously.
There are about 744 airplanes of the affected design in the worldwide fleet. This proposed AD would affect about 487 airplanes of U.S. registry. The proposed actions would take about 16 work hours per airplane, at an average labor rate of $80 per work hour. Based on these figures, the estimated cost of the proposed AD for U.S. operators is $623,360, or $1,280 per airplane.
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, ``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD and placed it in the AD docket. See the ADDRESSES section for a location to examine the regulatory evaluation. List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 [[Page 71279]]
by adding the following new airworthiness directive (AD):
Boeing: Docket No. FAA20070270; Directorate Identifier 2007NM 211AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by January 31, 2008.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 757200, 200PF, and 200CB
series airplanes, certificated in any category; as identified in
Boeing Special Attention Service Bulletin 757530077, Revision 1, dated August 6, 2007.
Unsafe Condition
(d) This AD results from reports indicating that bonded skin
panels may not have been correctly anodized in phosphoric acid
before the tear strap doubler was bonded to the skin. We are issuing
this AD to detect and correct a weak bond between the skin and tear
strap. Such disbonding could reduce the ability of the skin to
resist cracks and could adversely affect the structural integrity of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the actions have already been done.
Initial Inspection
(f) At the applicable initial compliance time in paragraph
(f)(1) or (f)(2) of this AD, do an external ultrasound inspection
for disbonded tear straps not mechanically fastened to the skin
between stations 439 to 900, and 1180 to 1621, and between stringers
10 left and 10 right, in accordance with the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 75753 0077, Revision 1, dated August 6, 2007.
(1) For airplanes with less than or equal to 21,000 total flight
cycles: Before the accumulation of 24,000 total flight cycles, but no earlier than 18,000 total flight cycles.
(2) For airplanes with more than 21,000 total flight cycles:
Within 3,000 flight cycles after the effective date of this AD. Repetitive Inspection
(g) If no disbonding is found during the ultrasound inspection
required by paragraph (f) of this AD, repeat the inspection once
before 36,000 total flight cycles, but no earlier than 30,000 total flight cycles.
Related Investigative and Corrective Actions
(h) If any disbonding is found during the ultrasound inspection
required by paragraph (f) or (g) of this AD, do the applicable
related investigative and corrective actions by accomplishing all
the actions specified in the Accomplishment Instructions of Boeing
Special Attention Service Bulletin 757530077, Revision 1, dated
August 6, 2007, at the applicable compliance time specified in 1.E.,
``Compliance,'' of the service bulletin; except as provided by paragraph (i) of this AD.
(i) If any crack and/or corrosion is found during any inspection
required by this AD, and Boeing Special Attention Service Bulletin
757530077, Revision 1, dated August 6, 2007, specifies to contact
Boeing for appropriate action: Before further flight, repair the
crack and/or corrosion using a method approved in accordance with the procedures specified in paragraph (j) of this AD.
Alternative Methods of Compliance (AMOCs)
(j)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this AD.
Issued in Renton, Washington, on December 7, 2007. Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification Service.
[FR Doc. E724383 Filed 121407; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Jason Deutschman, Aerospace Engineer, Airframe Branch, ANM120S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 980573356; telephone (425) 9176449; fax (425) 9176590.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 47 CFR Part 73 26 CFR Part 1 40 CFR Part 180 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 40 CFR Part 63 33 CFR Part 100 50 CFR Part 622 50 CFR Part 660 26 CFR Part 301 44 CFR Part 65 39 CFR Part 111 40 CFR Part 300 6 CFR Part 5 40 CFR Part 271 47 CFR Part 64 40 CFR Parts 52 and 81 50 CFR Part 665 10 CFR Part 50 44 CFR Part 64 49 CFR Part 571 39 CFR Part 3020