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Docket ID: [Docket No. FAA-2007-0395; Directorate Identifier 2007-NM-157-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Boeing Model 737-300 and -400 Series Airplanes
DOCUMENT SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD) for certain Boeing Model 737300 and 400 series airplanes. This proposed AD would require testing and inspecting a certain web panel of the main wheel well pressure deck to determine the material type and thickness; and related investigative and corrective actions if necessary. This proposed AD results from several reports indicating that cracks ranging from 0.8 to 8.0 inches long were found on a certain web panel of the main wheel well pressure deck. We are proposing this AD to prevent fatigue cracking in the web panel of the main wheel well pressure deck, which could result in venting and consequent rapid decompression of the airplane.
SUMMARY: Boeing Model 731-300 and -400 Series Airplanes,
We invite you to send any written relevant data, views, or arguments about this proposed AD. Send your comments to an address listed under the ADDRESSES section. Include ``Docket No. FAA20070395; Directorate Identifier 2007NM157AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this proposed AD. We will consider all comments received by the closing date and may amend this proposed AD because of those comments.
We will post all comments we receive, without change, to http://www.regulations.gov , including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we receive about this proposed AD.
We have received several reports indicating that cracks ranging
from 0.8 to 8.0 inches long were found on a certain web panel of the
main wheel well pressure deck. These cracks were found on certain
Boeing Model 737300 and 400 series airplanes. Boeing analyzed pieces
of the cracked web sections on three airplanes and found that in each
case, the webs were made of the wrong material type and thickness.
According to design, the web should be 0.050 inch thick 2024T42 bare
sheet. The webs were found to be 7075 Clad material, with thicknesses
of 0.040 inches nominal. (Webs made from this material and thickness
are more likely to crack.) The flight cycles on the airplanes when the
cracking was found ranged from 13,332 to 22,849 total flight cycles.
Cracking in the web panel, if not corrected, could result in venting and consequent rapid decompression of the airplane.
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We have reviewed Boeing Special Attention Service Bulletin 73757 1289, dated June 13, 2007. The service bulletin describes procedures for testing and inspecting a certain web panel of the main wheel well pressure deck to determine if the material type and thickness are discrepant, and performing related investigative and corrective actions if necessary.
The testing and inspection procedures include performing either a
onetime chemical spot test or a onetime evaluation with a Scanning
Electron Microscope (SEM) of the web material of the main wheel well
pressure deck to determine the type of web material, and performing a
onetime ultrasonic inspection to determine the material thickness. For
airplanes on which the web thickness is discrepant (the thickness is
less than 0.047 inches, or if the web material is 7000 series
aluminum), the procedures for the related investigative and corrective actions include the following:
If any crack or corrosion is found during any inspection, replace the web panel or contact Boeing for repair instructions and repair before further flight.
Accomplishing the actions specified in the service information is intended to adequately address the unsafe condition.
We have evaluated all pertinent information and identified an unsafe condition that is likely to exist or develop on other airplanes of this same type design. For this reason, we are proposing this AD, which would require accomplishing the actions specified in the service information described previously, except as discussed under ``Difference Between the Proposed AD and Service Information.'' Difference Between the Proposed AD and Service Information
The service bulletin specifies to contact the manufacturer for instructions on how to repair certain conditions, but this proposed AD would require repairing those conditions in one of the following ways:
There are about 31 airplanes of the affected design in the worldwide fleet. This proposed AD would affect about 1 airplane of U.S. registry. The proposed tests and inspections would take about 3 work hours per airplane, at an average labor rate of $80 per work hour. Based on these figures, the estimated cost of the proposed AD for this U.S. operator is $240.
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, ``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
We have determined that this proposed AD would not have federalism implications under Executive Order 13132. This proposed AD would not have a substantial direct effect on the States, on the relationship between the national Government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that the proposed regulation:
1. Is not a ``significant regulatory action'' under Executive Order 12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
3. Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this proposed AD and placed it in the AD docket. See the ADDRESSES section for a location to examine the regulatory evaluation. List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA proposes to amend 14 CFR part 39 as follows: PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. The Federal Aviation Administration (FAA) amends Sec. 39.13 by adding the following new airworthiness directive (AD):
Boeing: Docket No. FAA20070395; Directorate Identifier 2007NM 157AD.
Comments Due Date
(a) The FAA must receive comments on this AD action by February 25, 2008.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737300 and 400 series
airplanes, certificated in any category; as identified in Boeing
Special Attention Service Bulletin 737571289, dated June 13, 2007. Unsafe Condition
(d) This AD results from several reports indicating that cracks
ranging from 0.8 to 8.0 inches long were found on a certain web
panel of the main wheel well pressure deck. We are issuing this AD
to prevent fatigue cracking in the web panel of the main wheel well
pressure deck, which could result in venting and consequent rapid decompression of the airplane.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the actions have already been done.
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Testing/Inspecting/Investigative and Corrective Actions
(f) Within 6 months after the effective date of this AD: Do a
test of the web panel of the main wheel well pressure deck to
determine the material type, and do an ultrasonic inspection to
determine material thickness, by doing all the applicable actions
specified in the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737571289, dated June 13, 2007.
(g) For airplanes on which the web thickness or material is
found to be discrepant during the test and inspection required by
paragraph (f) of this AD, accomplish the applicable actions
specified in paragraphs (g)(1) and (g)(2) of this AD at the time
specified, in accordance with the Accomplishment Instructions of
Boeing Special Attention Service Bulletin 737571289, dated June 13, 2007.
(1) Do all applicable related investigative and corrective
actions (including detailed and general visual inspections) before further flight, by doing all the actions specified in the
Accomplishment Instructions of the service bulletin; except as
provided by paragraph (h) of this AD. Repeat the inspections
thereafter at intervals not to exceed 1,000 flight cycles until paragraph (g)(2) of this AD has been done.
(2) Within 30 months or 6,000 flight cycles after accomplishing
the actions required by paragraph (g)(1) of this AD, whichever is
later, replace the web panel in accordance with the Accomplishment
Instructions of the service bulletin. Doing this replacement ends
the repetitive inspections required by paragraph (g)(1) of this AD. Corrective Actions
(h) If any crack or corrosion is found during any inspection
required by paragraph (g)(1) of this AD, and Boeing Special
Attention Service Bulletin 737571289, dated June 13, 2007,
specifies to contact Boeing for repair instructions: Before further
flight, repair according to a method approved in accordance with the procedures specified in paragraph (i) of this AD.
Alternative Methods of Compliance (AMOCs)
(i)(1) The Manager, Seattle ACO, has the authority to approve
AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local FSDO.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair required by this AD, if it is approved by an
Authorized Representative for the Boeing Commercial Airplanes
Delegation Option Authorization Organization who has been authorized
by the Manager, Seattle ACO, to make those findings. For a repair
method to be approved, the repair must meet the certification basis
of the airplane, and the approval must specifically refer to this AD.
Issued in Renton, Washington, on December 21, 2007. Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification Service.
[FR Doc. E8251 Filed 1908; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Wayne Lockett, Aerospace Engineer, Airframe Branch, ANM120S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 980573356; telephone (425) 9176447; fax (425) 9176590.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 26 CFR Part 1 40 CFR Part 180 47 CFR Part 73 50 CFR Part 17 33 CFR Part 117 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 50 CFR Part 622 26 CFR Part 301 39 CFR Part 111 40 CFR Part 300 50 CFR Part 660 44 CFR Part 65 40 CFR Parts 52 and 81 40 CFR Part 271 47 CFR Part 64 50 CFR Part 665 47 CFR Part 76 50 CFR Part 229 14 CFR Part 23 14 CFR Part 25 21 CFR Part 522