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Docket ID: [Docket No. FAA-2008-0476; Directorate Identifier 2008-CE-018-AD; Amendment 39-15491; AD 2008-09-10]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Air Tractor, Inc. Models AT-300, AT- 301, AT-302, AT-400, and AT-400A Airplanes
On May 8, 2008, the Director of the Federal Register approved the
incorporation by reference of Snow Engineering Co. Service Letter
As of April 4, 2003, (68 FR 13221, March 19, 2003), the Director of
the Federal Register approved the incorporation by reference of Snow
Engineering Co. Service Letter
We must receive any comments on this AD by June 27, 2008.
DOCUMENT SUMMARY: The FAA is adopting a new airworthiness directive (AD) to supersede AD 20030601, which applies to all Air Tractor, Inc. (Air Tractor) Models AT300, AT301, AT302, and AT400A airplanes that have aluminum spar caps; certain Air Tractor Models AT400 airplanes that have aluminum spar caps; and all Models AT300 and AT301 airplanes that have aluminum spar caps and are or have been converted to turbine power. AD 20030601 requires replacing the wing spar lower caps at a specified safe life limit; allows extending the safe life limit on certain airplanes if a wing lower spar cap splice rework is done; allows a limited time of continued operation beyond the safe life limit provided parts are ordered, the replacement is scheduled, and repetitive inspections reveal no cracks; and requires a report of any cracks found during any inspection to the FAA. This AD results from a recent report of cracks found on a Model AT301 airplane at hours below the modification time specified in AD 20030601. Consequently, this AD retains the wing spar lower cap replacement and reporting requirements from AD 20030601 and adds a repetitive eddycurrent inspection. We are issuing this AD to detect and correct cracks in the wing centerline splice joint. If not detected and corrected, these cracks could result in the wing separating from the airplane during flight.
SUMMARY: Air Tractor, Inc. Models AT-300, et al.,
An incident on an Air Tractor Model AT400A where the wing separated from the airplane caused us to issue AD 20021302, Amendment 3912789 (67 FR 44024, July 1, 2002). Investigation revealed that the righthand lower spar cap failed due to fatigue at the \3/8\inch outboard bolt, which is located 6.5 inches outboard of the fuselage centerline.
The airplanes affected by AD 20021302 have a similar type design to that of the accident airplane. AD 20021302 required inspecting (onetime) the wing centerline splice joint for cracks and, if any crack was found, replacing the affected wing spar lower cap; reporting the results of the inspection to the FAA; and replacing the wing spar lower caps after a certain amount of usage.
The inspection reports submitted to the FAA (as required in AD 20021302) revealed a Model AT400A airplane with a cracked spar cap. The damage was significant enough to require spar cap replacement. Based on this damage and the results of the inspection reports, we determined that the mandatory replacement time for the wing spar lower cap on the affected turbine engine powered airplanes should be reduced.
This prompted us to issue AD 20030601, Amendment 3913088 (68 FR 13221, March 19, 2003) to supersede AD 20021302. AD 20030601 requires replacing the wing spar lower caps at a specified safe life limit; allows extending the safe life limit on certain airplanes if a wing lower spar cap splice rework is done; allows a limited time of continued operation beyond the safe life limit provided parts are ordered, the replacement is scheduled, and repetitive inspections reveal no cracks; and requires a report of any cracks found during any inspection to the FAA.
The FAA recently received a report of cracks found on a Model AT 301 airplane with less hours than the modification time specified in AD 20030601. Based on this incident, we reevaluated the fatigue management plan for the AT300 and AT400 series airplanes that have aluminum spar caps without part number 209901/2 steel web plate installed. We have determined that repetitive eddycurrent inspections are needed on these airplanes in order to detect any cracks that may develop on the wing spar lower cap before reaching the safe life limit.
This condition, if not corrected, could result in the wing separating from the airplane during flight.
The manufacturer has issued the following service information to address this situation:
We are issuing this AD because we evaluated all the information and
determined the unsafe condition described previously is likely to exist
or develop on other products of the same type design. This AD supersedes AD 20030601 with a new AD that:
We are not retaining from AD 20030601 the provision to allow a limited time of continued operation beyond the safe life limit.
In preparing this rule, we contacted type clubs and aircraft operators to get technical information and information on operational and economic impacts. We did not receive any information through these contacts. If received, we would have included a discussion of any information that may have influenced this action in the rulemaking docket.
Since an unsafe condition exists that requires the immediate adoption of this AD, we determined that notice and opportunity for public comment before issuing this AD are impracticable, and that good cause exists for making this amendment effective in fewer than 30 days. Comments Invited
This AD is a final rule that involves requirements affecting flight safety, and we did not precede it by notice and an opportunity for public comment. We invite you to send any written relevant data, views, or arguments regarding this AD. Send your comments to an address listed under the ADDRESSES section. Include the docket number ``FAA20080476; Directorate Identifier 2008CE018AD'' at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of the AD. We will consider all comments received by the closing date and may amend the AD in light of those comments.
We will post all comments we receive, without change, to http:// www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive concerning this AD.
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, ``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
We determined that this AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to comply with this AD and placed it in the AD docket.
You may examine the AD docket that contains the AD, the regulatory evaluation, any comments received, and other information on the Internet at http://www.regulations.gov; or in person at the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays. The Docket Office (telephone (800) 6475527) is located at the street address stated in the ADDRESSES section. Comments will be available in the AD docket shortly after receipt. List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
20030601, Amendment 3913088 (68 FR 13221, March 19, 2003), and by adding a new AD to read as follows:
20080910 Air Tractor, Inc.: Amendment 3915491; Docket No. FAA 20080476; Directorate Identifier 2008CE018AD.
Effective Date
(a) This AD becomes effective on May 8, 2008.
Affected ADs
(b) This AD supersedes AD 20030601, Amendment 3913088.
Applicability
(c) This AD applies to the following airplanes that are certificated in any category:
(1) Models AT300, AT301, AT302, and AT400A airplanes, all serial numbers, that have aluminum spar caps;
(2) Models AT400 airplanes, serial numbers 4000244 through 4000415, that have aluminum spar caps; and
(3) Models AT300 and AT301 airplanes, all serial numbers that
have aluminum spar caps and are or have been converted to turbine power.
Unsafe Condition
(d) This AD is the result of service reports and analysis done
on wing lower spar caps of Air Tractor, Inc. airplanes. The actions
specified by this AD are intended to prevent fatigue cracks from
occurring in the wing lower spar cap before the established safe
life is reached. Fatigue cracks in the wing lower spar cap, if not
detected and corrected, could result in failure of the spar cap and lead to wing separation and loss of control.
Compliance
(e) To address this problem, you must do the following, unless already done:
(1) For all affected airplanes without steel web plates, part
numbers (P/N) 209901 or 209902, or steel spar caps installed,
eddycurrent inspect the left and right wing spar lower cap outboard holes for cracks following Snow Engineering Co. Process
Specification
Initial compliance Repetitive
Affected airplanes time compliance time
(i) For all airplanes....... Initially inspect Repetitively inspect
upon reaching 3,500 thereafter at
total hours timein intervals not to
service (TIS) on exceed 450 hours
the wing spar lower TIS until the wing
cap or within the spar center splice
next 10 hours TIS joint modification
after May 8, 2008 or the required
(the effective date wing spar lower cap
of this AD), replacement. After
whichever occurs each replacement,
later. initially inspect
upon reaching 3,500
total hours TIS on
either wing spar
lower cap, and
repetitively
inspect thereafter
at intervals not to
exceed 450 hours
TIS until the wing
spar center splice
joint modification
or the required
wing spar lower cap
replacement.
(ii) Airplanes that have had You may take credit Repetitively inspect
an eddycurrent inspection for that thereafter at
done on the wing spar lower inspection. intervals notto
cap within the last 450 Continue with the exceed 450 hours
hours TIS before the required repetitive TIS from the time
effective date of this AD. inspection of the last
intervals. inspection until
the wing spar
center splice joint
modification or the
required wing spar
lower cap
replacement. After
each replacement,
initially inspect
upon reaching 3,500
total hours TIS on
either wing spar
lower cap, and
repetitively
inspect thereafter
at intervals not to
exceed 450 hours
TIS until the wing
spar center splice
joint modification
or the required
wing spar lower cap
replacement.
(2) For all affected Models AT300 and AT301 airplanes with
reciprocating engines, the 450hour repetitive inspections required
in this AD are terminated after the wing spar center splice joint
modification is incorporated in accordance with paragraph (g) of
this AD or when the wing lower spar caps are replaced. The
replacement specified in paragraph (f)(2) of this AD is still applicable.
(3) If cracks are found during any inspection required in
paragraphs (e)(1)(i), (e)(1)(ii), or (g)(2) of this AD, replace the wing lower spar cap before further flight.
(f) Replace each wing lower spar cap in accordance with the applicable maintenance manual, as follows:
[[Page 22798]]
Repetitive
Initial replacement replacement/
Affected airplanes compliance time inspection
compliance time
(1) For all affected Models Upon reaching 5,000 Replace each time
AT300 and AT301 airplanes total hours TIS on the safe life limit
with reciprocating engines either wing spar of 5,000 total
and that do not incorporate lower cap or within hours TIS on either
the wing spar center splice the next 25 hours wing spar lower cap
joint modification. TIS after April 4, is reached. After
2003 (the effective each replacement,
date of AD 200306 inspect as
01), whichever specified in
occurs later. paragraph (e)(1) of
this AD until the
wing spar center
splice joint
modification or the
required wing spar
lower cap
replacement.
(2) For all affected Models Upon reaching the Replace each time
AT300 and AT301 airplanes safe life limit of the safe life limit
with reciprocating engines 7,000 total hours of 7,000 total
that do incorporate the TIS on either wing hours TIS on either
wing spar center splice spar lower cap or wing spar lower cap
joint modification done in within the next 25 is reached. After
accordance paragraph (g) of hours TIS after each replacement,
this AD. April 4, 2003 (the inspect as
effective date of specified in
AD 20030601), paragraph (e)(1) of
whichever occurs this AD until the
later. wing spar center
splice joint
modification or the
required wing spar
lower cap
replacement.
(3) For all affected AT302, Upon reaching 4,450 Replace each time
AT400, and AT400A total hours TIS on the safe life limit
airplanes with aluminum either wing spar of 4,450 total
spar caps; and all affected lower cap or within hours TIS on the
Models AT300 and AT301 the next 25 hours wing spar lower cap
airplanes with aluminum TIS after April 4, is reached. After
spar caps that are or have 2003 (the effective each replacement
ever been converted to date of AD 200306 inspect as
turbine power. 01), whichever specified in
occurs later. paragraph (e)(1) of
this AD until the
required wing spar
lower cap
replacement.
(g) For airplanes specified in paragraph (f)(1) of this AD, you
may extend the safe life limit of the wing spar lower cap to 7,000
hours TIS by incorporating the wing spar center splice joint
modification following the procedures in Snow Engineering Co.
Service Letter
(1) This modification must be done no earlier than 4,600 total
hours TIS on the wing spar lower cap and no later than 5,000 total hours TIS on the wing spar lower cap.
(2) Immediately before incorporating the modification, you must
do an eddycurrent inspection for cracks following Snow Engineering
Co. Process Specification
modification or the required wing spar lower cap replacement.
(h) Eddycurrent inspections required by this AD must be done by one of the following:
(1) A level 2 or 3 inspector certified in eddycurrent
inspection using the guidelines established by the American Society for Nondestructive Testing or NAS 410; or
(2) A person authorized to perform AD maintenance work and who
has completed and passed the Air Tractor, Inc. training course on eddycurrent inspection on wing lower spar caps.
Note 1: We are not retaining from AD 20030601 the provision to
allow a limited time of continued operation beyond the safe life
limit provided parts are ordered, the replacement is scheduled, and
repetitive inspections reveal no cracks. That provision was put in
AD 20030601 to prevent airplanes from being inadvertently grounded
if parts were not available. If parts availability were to ever
become a problem in the future, the owner/operator could request an
alternative method of compliance following the procedures in 14 CFR 39.19 and this AD.
(i) Report the results of any inspection required by this AD where cracks are found to the FAA.
(1) Submit this report within 10 days after the inspection.
(2) Use the form (Figure 1 of this AD) and submit it to FAA,
Fort Worth Airplane Certification Office (ACO), 2601 Meacham
Boulevard, Fort Worth, Texas 761930150; telephone: (817) 2225156; facsimile: (817) 2225960.
(3) The Office of Management and Budget (OMB) approved the
information collection requirements contained in this regulation
under the provisions of the Paperwork Reduction Act of 1980 (44
U.S.C. 3501 et seq.) and assigned OMB Control Number 21200056. BILLING CODE 491013P
[[Page 22799]]
[GRAPHIC] [TIFF OMITTED] TR28AP08.001
BILLING CODE 491013C
Alternative Methods of Compliance (AMOCs)
(j) The Manager, Fort Worth ACO, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19. Send information to ATTN: Rob Romero, Aerospace
Engineer, FAA, Fort Worth ACO, 2601 Meacham Boulevard, Fort Worth,
Texas 761930150; telephone: (817) 2225102; facsimile: (817) 222
5960; or Andrew McAnaul, Aerospace Engineer, ASW150 (c/o MIDO43),
10100 Reunion Place, Suite 650, San Antonio, Texas 78216; telephone:
(210) 3083365; facsimile: (210) 3083370. Before using any approved
AMOC on any airplane to which the AMOC applies, notify your
appropriate principal inspector (PI) in the FAA Flight Standards District Office (FSDO), or lacking a PI, your local FSDO.
(k) AMOCs approved for AD 20030601 are approved for this AD. [[Page 22800]]
Special Flight Permit
(l) Under 14 CFR part 39.23, we are limiting the special flight permits for this AD by the following conditions:
(1) Operate only in day visual flight rules (VFR).
(2) Ensure that the hopper is empty.
(3) Limit airspeed to 135 miles per hour (mph) indicated airspeed (IAS).
(4) Avoid any unnecessary gforces.
(5) Avoid areas of turbulence.
(6) Plan the flight to follow the most direct route.
Material Incorporated by Reference
(m) You must use Snow Engineering Co. Service Letter
incorporation by reference of Snow Engineering Co. Service Letter
(2) On April 4, 2003, (68 FR 13221, March 19, 2003), the
Director of the Federal Register approved the incorporation by
reference of Snow Engineering Co. Service Letter
(3) For service information identified in this AD, contact Tractor, Inc., P.O. Box 485, Olney, Texas 76374.
(4) You may review copies at the FAA, Central Region, Office of
the Regional Counsel, 901 Locust, Kansas City, Missouri 64106; or at
the National Archives and Records Administration (NARA). For
information on the availability of this material at NARA, call 202
7416030, or go to: http://www.archives.gov/federal_register/code_ of_federal_regulations/ibr_locations.html.
Issued in Kansas City, Missouri, on April 18, 2008. David R. Showers,
Acting Manager, Small Airplane Directorate, Aircraft Certification Service.
[FR Doc. E89058 Filed 42508; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Rob Romero, Aerospace Engineer, FAA, Fort Worth Airplane Certification Office (ACO), 2601 Meacham Boulevard, Fort Worth, Texas 761930150; telephone: (817) 2225102; facsimile: (817) 2225960; or Andrew McAnaul, Aerospace Engineer, FAA, Fort Worth ACO (c/o MIDO43), 10100 Reunion Place, Suite 650, San Antonio, Texas 78216; telephone: (210) 3083365; facsimile: (210) 3083370.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 26 CFR Part 1 50 CFR Part 679 40 CFR Part 180 47 CFR Part 73 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 26 CFR Part 301 50 CFR Part 622 39 CFR Part 111 40 CFR Part 300 50 CFR Part 660 44 CFR Part 65 40 CFR Parts 52 and 81 40 CFR Part 271 47 CFR Part 64 14 CFR Part 23 14 CFR Part 25 21 CFR Part 522 50 CFR Part 665 47 CFR Part 76 27 CFR Part 9