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Docket ID: [Docket No. FAA-2008-0032; Directorate Identifier 2007-NM-314-AD; Amendment 39-15538; AD 2008-11-15]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; McDonnell Douglas Model 717-200 Airplanes; Model DC-9-10 Series Airplanes; Model DC-9-20 Series Airplanes; Model DC-9-30 Series Airplanes; Model DC-9-40 Series Airplanes; Model DC-9-50 Series Airplanes; Model DC-9-81 (MD-81), DC-9- 82 (MD-82), DC-9-83 (MD-83), and DC-9-87 (MD-87) Airplanes; Model MD-88 Airplanes; and Model MD-90-30 Airplanes
The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of July 3, 2008.
DOCUMENT SUMMARY: We are adopting a new airworthiness directive (AD) for all McDonnell Douglas airplanes identified above. This AD requires revising the FAAapproved maintenance program, or the Airworthiness Limitations (AWLs) section of the Instructions for Continued Airworthiness, as applicable, to incorporate new AWLs for fuel tank systems to satisfy Special Federal Aviation Regulation No. 88 requirements. This AD results from a design review of the fuel tank systems. We are issuing this AD to prevent the potential for ignition sources inside fuel tanks caused by latent failures, alterations, repairs, or maintenance actions, which, in combination with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane.
SUMMARY: McDonnell Douglas Model 717-200 Airplanes; Model DC-9-10 Series Airplanes; Model DC-9-20 Series Airplanes, et al.,
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR part 39 to include an airworthiness directive (AD) that would apply to McDonnell Douglas Model 717200 airplanes; Model DC910 series airplanes; Model DC920 series airplanes; Model DC930 series airplanes; Model DC940 series airplanes; Model DC950 series airplanes; Model DC981 (MD81), DC982 (MD82), DC983 (MD83), and DC987 (MD87) airplanes; Model MD88 airplanes; and Model MD9030 airplanes. That NPRM was published in the Federal Register on January 18, 2008 (73 FR 3422). That NPRM proposed to require revising the FAA approved maintenance program, or the Airworthiness Limitations (AWLs) section of the Instructions for Continued Airworthiness (ICA), as applicable, to incorporate new AWLs for fuel tank systems to satisfy Special Federal Aviation Regulation No. 88 requirements.
For standardization purposes, we have revised this AD in the following ways:
We gave the public the opportunity to participate in developing this AD. We considered the comments received from the five commenters. Request To Revise Note 1
Boeing requests that we revise Note 1 of the NPRM to clarify the intent of the note. Boeing states that Note 1 of the NPRM might be misinterpreted to mean that the AWLs of Report MDC92K9145 must be revised to reflect modifications, alterations, or repairs that are initiated by an operator and outside of Boeing's design cognizance and responsibility. Boeing requests that we revise Note 1 as follows:
As stated previously, we have clarified the language in Note 1 of this AD for standardization with other similar ADs. The language the commenter requests that we change does not appear in the revised note. Therefore, no additional change to this AD is necessary in this regard. Request To Clarify Approval of Component Maintenance Manual (CMM) Changes
Boeing requests that we revise the heading and certain wording for
the ``Changes to Component Maintenance Manuals (CMMs) Cited in Fuel
Tank System AWLs'' section of the NPRM. Boeing believes that section
was intended to address situations where an operator chooses to deviate
from the procedures in the CMM referenced in Report MDC92K9145. Boeing
states that its proposed changes are intended to clarify that only
deviations proposed by an operator require approval of the Manager, Los
Angeles Aircraft Certification Office (ACO), FAA. Boeing further states
that wording in the NPRM could be interpreted to mean that approval of
a CMM in its entirety, including any future CMM revisions by Boeing,
would require direct approval of the Manager, Los Angeles ACO, or governing regulatory authority.
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Specifically, Boeing requests that we revise that section as follows:
We agree that clarification is necessary. Our intent is that any deviation from the CMMs as defined in Report MDC92K9145 must be approved by the Manager, Los Angeles ACO, or the governing regulatory authority, before those deviations can be used. However, we have not changed the AD as suggested by the commenter, since the ``Changes to Component Maintenance Manuals (CMMs) Cited in Fuel Tank System AWLs'' section of the NPRM is not retained in this AD.
The Air Transport Association (ATA), on behalf of its member Delta Airlines (DAL), requests that we revise the NPRM to identify the affected airplane maintenance manual (AMM), structural repair manual (SRM), and standard wiring practices manual (SWPM) sections for each CDCCL and AWL inspection. DAL states that Appendixes B, C, and D of Report MDC92K9145 do not fully identify all manuals that require revision to incorporate the requirements of the given appendix, but that the information is available in a crossreference document that Boeing has made available on the Internet at https:// www.myboeingfleet.com/.
DAL notes that the ``Ensuring Compliance With Fuel Tank System AWLs'' section of the NPRM indicates that Boeing has revised the applicable manuals to address AWLs and to include notes about CDCCLs. However, DAL has reviewed the applicable manuals and notes that certain information specified in Report MDC92K9145 is not present. For example, although MD90 CDCCL 283 specifies to use only connector part number 141582 when rebuilding or repairing a pump conduit assembly in accordance with chapter 28207 of the Boeing overhaul manual, this requirement is not included in the SWPM or CMM 282007, or identified as a CDCCL in the CMM.
We disagree with revising this AD as requested by the commenter. Boeing formatted Report MDC92K9145 to provide specific information, where appropriate, concerning the limitations and necessary actions to maintain CDCCLs and AWL inspections. This revised service information is readily available to affected operators; therefore, there is no need to be more specific in this AD. No change to this final rule is necessary in this regard.
The ATA, on behalf of its member American Airlines, submitted a comment objecting to the language in Report MDC92K9145 that controls maintenance to the standards specified in the referenced CMMs without deviation according to a FAAapproved service bulletin. American Airlines states that this proposed requirement will mandate the removal of longstanding, proven parts substitutions and repair techniques developed by the operator in accordance with processes and procedures approved by the FAA. American Airlines also states that proposed requirement might also make obsolete certain test instruments and procedures developed by operators. American Airlines asserts that, without federallyregulated parts supply chains with price controls, the proposed process makes it impossible for operators to ensure that they have multiple sources for parts that can be obtained at reasonable prices. American Airlines states that, in order to ensure that CMM approved parts cannot be interchanged with other approved substitute parts, operators will be forced into expensive redesigns of their inventory systems, or special procedures to permanently segregate parts for those specified CMMs. American Airlines states that the cost of incorporating the proposed requirements of the NPRM will far exceed the estimated cost specified in the NPRM.
We infer the commenters request that we allow operators to continue
to use alternative parts inventory and test equipment for repair and
overhaul of their fuel system components and interchange these parts,
which might be different than the parts identified in the approved CMM.
We disagree with this request. While the commenters are correct about
the restrictions included in the referenced service information,
operators may always take advantage of alternatives by requesting that
those alternatives be evaluated and approved in accordance with the
provisions of paragraph (k) of this AD. No change to this AD is necessary in this regard.
Request To Allow Minor Fuel Pump Repairs Without FAAApproval
The ATA, on behalf of its member Northwest Airlines (NWA), requests we revise the NPRM to specify that fuel pump repairs that are minor do not require FAA approval, and that existing FAAapproved repairs and parts manufacturer approval (PMA) parts do not require reapproval by the FAA. NWA states that CDCCL 282 severely limits or eliminates NWA's ability to use Part 121 authority to customize the particular CMM with NWAdeveloped repairs that use alternate PMA materials and vendors.
We disagree with revising this AD as suggested by the commenters. The intent of this AD and Special Federal Aviation Regulation No. 88 (``SFAR 88,'' Amendment 2178, and subsequent Amendments 2182 and 21 83) is to define CDCCLs, and the repair and overhaul of fuel system components in accordance with the limitations specified in Report MDC 92K9145. The impetus to declare overhaul and repair of certain fuel tank system components as CDCCLs arose from inservice pump failures that resulted from repairs not done according to the original equipment manufacturer (OEM) procedures. Therefore, all changes, whether minor or major, must be approved by the Manager, Los Angeles ACO. NWA did not identify any PMAs that would require reapproval. Any existing or future PMAs, or deviations from the approved CMMs, can be requested by the AMOC process.
The ATA, on behalf of its members DAL and NWA, disagrees with the ``Costs of Compliance'' section of the NPRM. DAL estimates that it will take at least 40 hours to document and implement the changes to the ICA, rather than 1 hour as proposed in the NPRM. DAL also notes that the ``Costs of Compliance'' section of the NPRM does not include the labor time required for accomplishing the required repetitive inspections. NWA states it overhauled and repaired 75 fuel pumps in 2007, and that it estimates that compliance with CDCCL 282 will add about $1,000 to the cost of each overhauled/repaired fuel pump.
We infer that the commenters request that we revise the ``Costs of
Compliance'' section of this AD. We agree that, for certain operators,
there might be a onetime cost associated with changing over from existing repair/
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overhaul procedures to the CMM procedures approved under SFAR 88.
However, we disagree with including the costs in this AD for complying
with the CDCCLs. The economic analysis of an AD is limited only to the
cost of actions actually required by the rule. It does not consider the
costs of ``oncondition'' actions (that is, actions needed to correct
an unsafe condition) because, regardless of AD direction, those actions
would be required to correct an unsafe condition identified in an
airplane and ensure operation of that airplane in an airworthy
condition, as required by the Federal Aviation Regulations. No change is necessary in this regard.
We also disagree with increasing the estimated workhours for incorporating new AWLs for fuel tank systems into the FAAapproved maintenance program, or AWLs section of the ICA, as applicable. While some individual operators may take longer to accomplish the requirements, others may not. Our cost estimate is based on an average of expected costs for all operators. We also disagree with including the cost of accomplishing the repetitive AWL inspections, since they are not directly required by this AD. This AD only requires the change to the maintenance program, or AWLs of the ICA, as applicable. The operating rules require the repetitive inspections once the maintenance program/ICA is changed. No change to this AD is necessary in this regard.
We reviewed the relevant data, considered the comments received, and determined that air safety and the public interest require adopting the AD with the changes described previously. We also determined that these changes will not increase the economic burden on any operator or increase the scope of the AD.
We estimate that this AD affects 780 airplanes of U.S. registry. We also estimate that it takes about 1 workhour per product to comply with this AD. The average labor rate is $80 per workhour. Based on these figures, we estimate the cost of this AD to the U.S. operators to be $62,400, or $80 per product.
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. ``Subtitle VII: Aviation Programs,'' describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in ``Subtitle VII, Part A, Subpart III, Section 44701: General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of compliance in the AD Docket.
Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. The FAA amends Sec. 39.13 by adding the following new AD:
20081115 McDonnell Douglas: Amendment 3915538. Docket No. FAA 20080032; Directorate Identifier 2007NM314AD.
Effective Date
(a) This airworthiness directive (AD) is effective July 3, 2008. Affected ADs
(b) None.
Applicability
(c) This AD applies to all McDonnell Douglas Model 717200 airplanes; Model DC911, DC912, DC913, DC914, DC915, and
DC915F airplanes; Model DC921 airplanes; Model DC931, DC932, DC932 (VC9C), DC932F, DC933F, DC934, DC934F, and DC932F
(C9A, C9B) airplanes; Model DC941 airplanes; Model DC951
airplanes; Model DC981 (MD81), DC982 (MD82), DC983 (MD83),
and DC987 (MD87) airplanes; Model MD88 airplanes; and Model MD 9030 airplanes; certificated in any category.
Note 1: This AD requires revisions to certain operator
maintenance documents to include new inspections. Compliance with
these limitations is required by 14 CFR 91.403(c). For airplanes
that have been previously modified, altered, or repaired in the
areas addressed by these inspections, the operator may not be able
to accomplish the inspections described in the revisions. In this
situation, to comply with 14 CFR 91.403(c), the operator must
request approval for an alternative method of compliance (AMOC)
according to paragraph (k) of this AD. The request should include a
description of changes to the required inspections that will ensure the continued operational safety of the airplane.
Unsafe Condition
(d) This AD results from a design review of the fuel tank
systems. We are issuing this AD to prevent the potential for
ignition sources inside fuel tanks caused by latent failures,
alterations, repairs, or maintenance actions, which, in combination
with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane.
Compliance
(e) Comply with this AD within the compliance times specified, unless already done.
Service Information Reference
(f) The term ``Report MDC92K9145,'' as used in this AD, means
the Boeing Twinjet Special Compliance Items Report, MDC92K9145, Revision G, dated June 7, 2007.
Revise the FAAApproved Maintenance Program
(g) For Model DC911, DC912, DC913, DC914, DC915, and
DC915F airplanes; Model DC921 airplanes; Model DC931, DC932, DC932 (VC9C), DC932F, DC933F, DC934, DC934F, and DC932F
(C9A, C9B) airplanes; Model DC941 airplanes; Model DC951
airplanes; and Model DC981 (MD81), DC982 (MD82), DC983 (MD
83), and DC987 (MD87) airplanes: Before December 16, 2008, revise
the FAAapproved maintenance program to incorporate the information specified in Appendixes B, C, and D of
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Report MDC92K9145. Accomplishing the revision in accordance with a
later revision of Report MDC92K9145 is an acceptable method of
compliance if the revision is approved by the Manager, Los Angeles Aircraft Certification Office (ACO), FAA.
Revise the Airworthiness Limitations (AWLs) Section
(h) For Model 717200, Model MD88, and Model MD9030
airplanes: Before December 16, 2008, revise the AWLs section of the
Instructions for Continued Airworthiness (ICA) to incorporate the
information specified in Appendixes B, C, and D of Report MDC
92K9145. Accomplishing the revision in accordance with a later
revision of Report MDC92K9145 is an acceptable method of compliance
if the revision is approved by the Manager, Los Angeles ACO.
No Alternative Inspections, Inspection Intervals, or Critical Design Configuration Control Limitations (CDCCLs)
(i) After accomplishing the actions specified in paragraph (g)
or (h) of this AD, as applicable, no alternative inspections,
inspection intervals, or CDCCLs may be used unless the inspections,
intervals, or CDCCLs are part of a later revision of Report MDC
92K9145 that is approved by the Manager, Los Angeles ACO; or unless
the inspections, intervals, or CDCCLs are approved as an AMOC in
accordance with the procedures specified in paragraph (k) of this AD.
No Reporting Requirement
(j) Although Report MDC92K9145 specifies to submit certain
information to the manufacturer, this AD does not require that action.
Alternative Methods of Compliance (AMOCs)
(k)(1) The Manager, Los Angeles ACO, FAA, ATTN: Serj Harutunian,
Aerospace Engineer, Propulsion Branch, ANM140L, 3960 Paramount
Boulevard, Lakewood, California 907124137; telephone (562) 627
5254; fax (562) 6275210; has the authority to approve AMOCs for
this AD, if requested using the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local FSDO.
Material Incorporated by Reference
(l) You must use the Boeing Twinjet Special Compliance Items
Report, MDC92K9145, Revision G, dated June 7, 2007, to do the
actions required by this AD, unless the AD specifies otherwise. (1) The document contains the following errors:
(i) The Index of Page Changes specifies incorrect revision
levels for certain pages. The revision levels specified on each page are correct.
(ii) There are three sets of pages (six pages total) with the
same page numbers in Appendix C (i.e., pages C1 and C2). The first
set of page numbers (i.e., Appendix C title page and Twinjet
Airworthiness Limitation Instructions (ALIs)) is correct. The second
set of page numbers (i.e., ALI 202) is incorrect. Those pages
should be identified as page numbers C6 and C7 as specified in the
Index of Page Changes. The third set of page numbers (i.e., ALI 20
3) is also incorrect. Those pages should be identified as page
numbers C8 and C9 as specified in the Index of Page Changes.
(iii) None of the pages are dated. The issue date for each revision is specified in the Index of Page Changes.
(2) The Director of the Federal Register approved the
incorporation by reference of this service information under 5 U.S.C. 552(a) and 1 CFR part 51.
(3) For service information identified in this AD, contact
Boeing Commercial Airplanes, Long Beach Division, 3855 Lakewood
Boulevard, Long Beach, California 90846, Attention: Data and Service Management, Dept. C1L5A (D8000024).
(4) You may review copies of the service information
incorporated by reference at the FAA, Transport Airplane
Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the
National Archives and Records Administration (NARA). For information
on the availability of this material at NARA, call 2027416030, or
go to: http://www.archives.gov/federal_register/code_of_federal_ regulations/ibr_locations.html.
Issued in Renton, Washington, on May 15, 2008.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification Service.
[FR Doc. E811502 Filed 52808; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Serj Harutunian, Aerospace Engineer, Propulsion Branch, ANM140L, FAA, Los Angeles Aircraft Certification Office, 3960 Paramount Boulevard, Lakewood, California 907124137; telephone (562) 6275254; fax (562) 6275210.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 26 CFR Part 1 40 CFR Part 180 47 CFR Part 73 50 CFR Part 17 33 CFR Part 117 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 33 CFR Part 100 40 CFR Part 63 26 CFR Part 301 50 CFR Part 622 39 CFR Part 111 40 CFR Part 300 44 CFR Part 65 50 CFR Part 660 40 CFR Part 271 40 CFR Parts 52 and 81 47 CFR Part 64 50 CFR Part 665 49 CFR Part 571 44 CFR Part 64 21 CFR Part 522 14 CFR Part 23 47 CFR Part 76