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Docket ID: [Docket No. 2001-NM-237-AD]
RIN ID: RIN 2120-AA64
SUBJECT CATEGORY: Airworthiness Directives; Boeing Model 767-200 and -300 Series Airplanes
DOCUMENT SUMMARY: This document revises an earlier proposed airworthiness directive (AD), applicable to certain Boeing Model 767200 and 300 series airplanes. That proposed rule would have required replacing certain doormounted escape slides and slideraft assemblies with new slideraft assemblies; replacing certain escape system latches with new latches; and modifying or replacing certain counterbalance assemblies with new counterbalance assemblies; as applicable. This new action revises the proposed rule by extending the compliance time, adding requirements to install a longer firing cable and test the valve of the inflation trigger system of the slideraft, and, for certain airplanes, adding procedures to adjust the door counter balance systems. The actions specified by this new proposed AD are intended to prevent the escape slides and sliderafts of the forward and midcabin entry and service doors from being too steep for evacuation in the event that the airplane rotates onto the aft fuselage into the extreme tipback condition. In the extreme tipback condition, the forward and midcabin exits could result in steeper sliding angles, which could cause injury to passengers and crewmembers during an emergency evacuation. This action is intended to address the identified unsafe condition.
SUMMARY: Boeing Model 767-200 and -300 Series Airplanes,
Interested persons are invited to participate in the making of the
proposed rule by submitting such written data, views, or arguments as
they may desire. Communications shall identify the Rules Docket number
and be submitted in triplicate to the address specified above. All
communications received on or before the closing date for comments,
specified above, will be considered before taking action on the
proposed rule. The proposals contained in this action may be changed in light of the comments received.
Submit comments using the following format:
Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the proposed rule. All comments submitted will be available, both before and after the closing date for comments, in the Rules Docket for examination by interested persons. A report summarizing each FAApublic contact concerned with the substance of this proposal will be filed in the Rules Docket.
Commenters wishing the FAA to acknowledge receipt of their comments submitted in response to this action must submit a selfaddressed, stamped postcard on which the following statement is made: ``Comments to Docket Number 2001NM237AD.'' The postcard will be date stamped and returned to the commenter.
Any person may obtain a copy of this NPRM by submitting a request to the FAA, Transport Airplane Directorate, ANM114, Attention: Rules Docket No. 2001NM237AD, 1601 Lind Avenue, SW., Renton, Washington 980573356.
A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to add an airworthiness directive (AD), applicable to certain Boeing Model 767200 and 300 series airplanes, was published as a notice of proposed rulemaking (NPRM) in the Federal Register on November 25, 2003 (68 FR 66026). That NPRM would have required replacing certain doormounted escape slides and slideraft assemblies with new slideraft assemblies; replacing certain escape system latches with new latches; and modifying or replacing certain counterbalance assemblies with new counterbalance assemblies; as applicable. That NPRM was prompted by reports indicating that the original analysis of the highest sill heights for the forward and midcabin entry and service doors is no longer valid on certain Boeing Model 737200 and 300 series airplanes. That condition, if not corrected, could result in injury to passengers and crewmembers during an emergency evacuation. Actions Since Issuance of Previous Proposal
Since the issuance of that NPRM, we have received three reports of
uncommanded deployments of the doormounted escape slide inside the
passenger cabin. The uncommanded inflation caused damage to a lavatory,
ceiling panels, and doors. It has been determined that variability in
packing the slide can result in excessive tension on the firing cable.
Therefore, certain affected airplanes must have a longer firing cable
installed, and the inflation trigger system must be tested. To
accommodate this change, Boeing has issued the following service bulletins:
Boeing Alert Service Bulletin 76725A0395, Revision 1, refers to Goodrich Service Bulletin 5A3294/5A329525362, dated July 25, 2006, as an additional source of service information for lengthening the firing cable and testing the valve of the inflation trigger system of the escape slideraft.
Due consideration has been given to the comments received in response to the original NPRM:
Airline Pilots Association, International (ALPA) concurs with the corrective actions in the original NPRM.
Goodrich Aircraft Interior Products states that it is prepared to support the need for replacement parts within the compliance time specified in the original NPRM.
Boeing requests a change to the wording of the unsafe condition in the Summary and Discussion sections of the NPRM. Boeing states that the existing sliderafts are not ``too short to reach the ground'' as stated in the NPRM, but that the extreme tipback condition results in a steeper sliding angle than the original design intent. Boeing requests that we instead specify, among other suggested wording, that ``In the extreme tipback condition, the forward and midcabin exits on one side of the airplane could result in steeper sliding angles. * * *''
We partially agree with the requested changes. We disagree with using the words ``one side of the airplane''
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because they imply that passengers and crewmembers could safely
evacuate from the side of the airplane with the lower sliding angles.
Damage associated with a landing gear failure on the lower side of the
airplane could cause passengers and crewmembers to perceive that only
the side of the airplane with the sliding angle that is ``too steep for
evacuation'' would be available for emergency evacuation. In addition,
this type of failure could render the exits on the lower, damaged side
to be unusable and/or unsafe. We agree with the other requested changes
because they clarify the unsafe condition. We have revised the Summary
section accordingly. However, we have not revised the Discussion
section since that section of the preamble does not reappear in the
same form in the supplemental NPRM. Instead, the Discussion section in
the supplemental NPRM restates the wording of the original NPRM for reference.
Goodrich Aircraft Interior Products, All Nippon Airways (ANA), Boeing, and Air Transport Association (ATA), on behalf of its member American Airlines, all request that we revise the Cost Impact section of the NPRM. All commenters state that the costs shown in the NPRM are incomplete and should be revised.
We agree with the commenters. The Cost Impact section of the NPRM did not include the cost of the sliderafts. We have revised the Cost Impact section of the supplemental NPRM to include those costs. Requests To Extend Compliance Time
Boeing, ANA, and Air New Zealand request that we extend the
compliance time. The commenters suggest extending the compliance time
from the proposed 5 years to between 8 and 15 years. The commenters
make their requests to extend the compliance time for numerous reasons, including:
We partially agree with the commenters' statements. Given the combination of an updated Cost Impact estimate for this supplemental NPRM (see ``Request To Revise Cost Impact Section'' above), and the risk of exposure to the situation addressed in this supplemental NPRM, we acknowledge that there is merit in revising the compliance time. It is our intent to allow operators to offset, partially, the costs associated with the supplemental NPRM by integrating the compliance time somewhat with the costs associated with normal slide replacement. Therefore, we have changed paragraph (a) of this supplemental NPRM to propose a compliance time of within 72 months after the effective date of the AD.
We have also considered the other reasons commenters gave for extending the compliance time, as discussed below.
Therefore, although we have extended the compliance time for other reasons, we do not agree that these comments give adequate justification for extending the compliance time any further. Requests To Withdraw Proposed Rule
ANA, and ATA on behalf of its member American Airlines, suggest that we withdraw the proposed rule because it represents a significant cost and addresses a scenario that is a remote possibility and, therefore, should not be considered an unsafe condition.
American Airlines explains that, with one main landing gear out, the engine would remain attached at ``very low speeds'' that are associated with taxiing, and would not shear off due to the weight of the airplane, as explained in the ``Discussion'' section of the proposed rule. American Airlines also explains that the extreme tip back condition would occur only at extreme aft centerofgravity (CG) conditions and that there is a low probability of this scenario resulting in a ``time limited'' (90second) evacuation. American Airlines further states that there is a low probability of encountering the extreme tipback position, based on no such occurrences having been encountered over the course of the fleet's high number of flight cycles.
We do not agree with the commenters' requests to withdraw the original NPRM. We consider this to be an unsafe condition for the reasons already given in the original NPRM and for the following reasons.
While we have received information from the airplane manufacturer that indicates that engines could not necessarily shear off the airplane at speeds experienced during taxi, takeoff, landing, or even under some emergency landing situations, further information from the manufacturer indicates that the CG associated with this condition is well within the current accepted operating parameters and is not an extreme condition. However, operators may consider CG restrictions and may make proposals for alternative methods of compliance (AMOC) consideration under the provisions of paragraph (d) of the supplemental NPRM. We will consider requests for approval of an AMOC if sufficient data are submitted to substantiate that the proposal would provide an acceptable level of safety.
In addition, although the specific conditions addressed in the
proposed rule have not been encountered in service, we have received
reports of partial tipback during accidents/incidents that could have resulted in
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extreme tipback given slightly different conditions, making this type
of event foreseeable. During at least one of these partial tipback
events, the slides were deployed to facilitate evacuation. We do not
agree that the low probability of encountering such a foreseeable event is justification to withdraw the original NPRM.
UPS and ABX Air request that we revise the applicability of the original NPRM. UPS requests that we remove certain Model 767300F series airplanes from the applicability of the proposed rule because they have a different egress system. ABX Air requests that the applicability of the proposed rule be limited to those airplanes that are required to be equipped with the affected escape slides. For example, the Model 767300F (freighter) and Model 767200 or 767300 series airplanes that have been modified from a passenger configuration to a cargo configuration are not subject to the unsafe condition addressed by the proposed rule.
We agree that airplanes that are not required to be equipped with slides and sliderafts are not subject to this unsafe condition. The applicability statement of the original NPRM currently includes only Model 767200 and 767300 series airplanes and does not include Model 767300F series airplanes; therefore, no change to the supplemental NPRM is necessary to exclude these airplanes from the applicability. However, we have revised the applicability statement of the supplemental NPRM to state that only Boeing Model 767200 and 300 series airplanes that are equipped with doormounted escape slide systems are affected.
ABX Air recommends that we remove paragraph (b) of the original NPRM because the second sentence in the proposed rule, ``Compliance: Required as indicated, unless accomplished previously,'' already gives operators credit for accomplishing the actions before the effective date of the AD.
We agree with the request to remove paragraph (b) of the original NPRM. Paragraph (b) was intended to give operators credit for accomplishing actions in accordance with an earlier version of the referenced service bulletin. However, in this case, there is no earlier version of the service bulletin, and paragraph (b) was included inadvertently in the original NPRM. We have revised the supplemental NPRM accordingly.
We have removed Table 1 of the original NPRM. That table contains information about specific replacement procedures in Boeing Alert Service Bulletin 767250266 that are necessary for each airplane group. We find that information is readily available in any revision of the service bulletin and therefore not necessary to include in the supplemental NPRM.
Certain changes described above expand the scope of the original NPRM. As a result, we have determined that it is necessary to reopen the comment period to provide additional opportunity for the public to comment on this supplemental NPRM.
There are approximately 745 airplanes of the affected design in the
worldwide fleet. The FAA estimates that 261 airplanes of U.S. registry
would be affected by this supplemental NPRM. The work hours and
required parts per airplane vary according to the configuration group
to which the affected airplane belongs. The average labor rate is $80
per work hour. The ``Cost Impact Per Airplane Configuration Group'' table shows the estimated costs.
Cost Impact per Airplane Configuration Group
U.S. Fleet cost, by
Airplane configuration group registered Work hours Kit cost Slide cost Cost per configuration
airplanes airplane group
1....................................................... 208 6 $1,236 $174,400 $176,116 $36,632,128
2....................................................... 12 12 2,472 354,264 357,696 4,292,352
3....................................................... 41 11 98,858 174,400 274,138 11,239,658
4....................................................... 0 11 34,012 174,400 209,292 0
5....................................................... 0 17 35,248 354,264 390,872 0
Based on the figures in the ``Cost Impact Per Airplane Configuration Group'' table, the cost impact of this supplemental NPRM on U.S. operators is estimated to be $52,164,138.
The cost impact figures discussed above are based on assumptions that no operator has yet accomplished any of the proposed requirements of this AD action, and that no operator would accomplish those actions in the future if this AD were not adopted. The cost impact figures discussed in AD rulemaking actions represent only the time necessary to perform the specific actions actually required by the AD. These figures typically do not include incidental costs, such as the time required to gain access and close up, planning time, or time necessitated by other administrative actions.
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, Section 106, describes the authority of the FAA Administrator. Subtitle VII, Aviation Programs, describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701, ``General requirements.'' Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
The regulations proposed herein would not have a substantial direct
effect on the States, on the relationship between the national
Government and the States, or on the distribution of power and
responsibilities among the various levels of government. Therefore, it is determined that this proposal
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would not have federalism implications under Executive Order 13132.
For the reasons discussed above, I certify that this proposed regulation (1) is not a ``significant regulatory action'' under Executive Order 12866; (2) is not a ``significant rule'' under the DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) if promulgated, will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A copy of the draft regulatory evaluation prepared for this action is contained in the Rules Docket. A copy of it may be obtained by contacting the Rules Docket at the location provided under the caption ``ADDRESSES.'' List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Safety. The Proposed Amendment
Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration proposes to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
2. Section 39.13 is amended by adding the following new airworthiness directive:
Applicability: Model 767200 and 300 series airplanes, line numbers 1 through 793 inclusive, certificated in any category; equipped with doormounted escape slide systems.
Compliance: Required as indicated, unless accomplished previously.
To prevent the escape slides and sliderafts of the forward and midcabin entry and service doors from being too steep for
evacuation in the event that the airplane rotates onto the aft
fuselage into the extreme tipback condition, accomplish the following:
Replacement of SlideRafts
(a) Within 72 months after the effective date of this AD,
replace the applicable sliderafts at the applicable door or doors,
and do all other applicable actions including, but not limited to,
changing the latches, and replacing or modifying the counterbalance
assemblies, by accomplishing all applicable actions specified in the
Accomplishment Instructions in Boeing Service Bulletin 76725A0266, Revision 2, dated September 27, 2007.
Modification of the Firing Cable
(b) Within 72 months after the effective date of this AD, do a
general visual inspection of the slideraft(s) to determine if
supplier part number (P/N) 5A32941, 5A32942, 5A32951, or 5A32953
is installed (Boeing P/N S416T2143, S416T2144, S416T2142, and
S416T2141, respectively). Do the inspection in accordance with the
Accomplishment Instructions of Boeing Alert Service Bulletin 767
25A0395, Revision 1, dated January 25, 2007. A review of airplane
maintenance records is acceptable in lieu of this inspection if the
P/N of the slideraft can be conclusively determined from that review.
(1) If no affected P/N is installed, no further action is required by this paragraph.
(2) If any affected P/N is installed, before further flight,
lengthen the firing cable and test the valve of the inflation
trigger system of the escape slideraft in accordance with the
Accomplishment Instructions of Boeing Alert Service Bulletin 767 25A0395, Revision 1, dated January 25, 2007.
Note 1: Boeing Alert Service Bulletin 76725A0395, Revision 1,
refers to Goodrich Service Bulletin 5A3294/5A329525362, dated July
25, 2006, as an additional source of service information for
lengthening the firing cable and testing the valve of the inflation trigger system of the escape slideraft.
Credit for Actions Accomplished Previously
(c) Actions done before the effective date of this AD in
accordance with the service bulletins listed in Table 1 of this AD
are acceptable for compliance with the corresponding requirements of this AD.
Table 1.Previous Revisions of Service Bulletins
Boeing Alert Service Bulletin Revision level Date
76725A0266.............................. 1........................... December 4, 2006.
76725A0395.............................. Original.................... August 31, 2006. Alternative Methods of Compliance
(d)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, has the authority to approve AMOCs for this AD, if requested in accordance with the procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your appropriate principal inspector (PI) in the FAA
Flight Standards District Office (FSDO), or lacking a PI, your local FSDO.
Issued in Renton, Washington, on June 5, 2008.
Michael J. Kaszycki,
Acting Manager, Transport Airplane Directorate, Aircraft Certification Service.
[FR Doc. E813579 Filed 61608; 8:45 am]
BILLING CODE 491013P
FOR FURTHER INFORMATION CONTACT Keith Ladderud, Aerospace Engineer, Cabin Safety and Environmental Systems Branch, ANM150S, FAA, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 980573356; telephone (425) 9176435; fax (425) 9176590.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 47 CFR Part 73 26 CFR Part 1 50 CFR Part 679 40 CFR Part 180 50 CFR Part 17 33 CFR Part 117 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 40 CFR Part 63 6 CFR Part 5 33 CFR Part 100 50 CFR Part 622 50 CFR Part 660 26 CFR Part 301 44 CFR Part 65 39 CFR Part 111 40 CFR Part 271 40 CFR Part 300 47 CFR Part 64 40 CFR Parts 52 and 81 50 CFR Part 665 39 CFR Part 3020 50 CFR Part 229 44 CFR Part 64 49 CFR Part 571