Browse: Departments Dates Agencies
Docket ID: [Docket No. PHMSA-2008-0182]
SUBJECT CATEGORY: Petitions for Interim Standards for Rail Tank Cars Used to Transport Toxic-by-Inhalation Hazard Materials
DOCUMENT SUMMARY: This document solicits comments on the merits of two petitions for rulemaking filed with PHMSA seeking promulgation of an interim standard for railroad tank cars used to transport toxic by inhalation hazard (TIH) materials. One petition was filed jointly by the American Chemistry Council, American Short Line and Regional Railroad Association, Association of American Railroads, Chlorine Institute, and Railway Supply Institute, and a second petition was filed by The Fertilizer Institute.
SUMMARY: Petitions for Interim Standards for Rail Tank Cars Used to Transport Toxic-by-Inhalation Hazard Materials,
By notice of proposed rulemaking (NPRM) published April 1, 2008,
under Docket No. FRA200625169 (HM246) (73 FR 1781865), the U.S.
Department of Transportation (DOT) through the Pipeline and Hazardous
Materials Safety Administration (PHMSA) and Federal Railroad Administration (FRA), proposed regulations to improve the
crashworthiness protection of tank cars carrying toxicbyinhalation
hazard (TIH) materials. In addition to certain operational
restrictions, the NPRM proposed enhanced TIH tank car performance standards for head and shell impacts.
In petitions dated July 3, 2008 and July 7, 2008, the American Chemistry Council, American Short Line and Regional Railroad Association, Association of American Railroads, Chlorine Institute, and Railway Supply Institute (collectively, the Petitioner Group) and The Fertilizer Institute (TFI), respectively, have requested that the Hazardous Materials Regulations (HMR; 49 CFR parts 171180) be amended to authorize interim standards for tank cars transporting TIIH materials. Both petitions suggest that the interim standards would be effective until such time as PHMSA and FRA adopt enhanced performance standards for TIH tank cars. The Petitioner Group and TFI petitions were received and acknowledged by PHMSA and assigned petition numbers P1525 and P1524, respectively, under Docket No. PHMSA20080182.
This document is issued to obtain comments on the merits of the petitions and to assist PHMSA in making a decision of whether to proceed to issue a rule responding to the petitions under the ongoing HM246 tank car rulemaking. A complete copy of each petition is available in the docket for this proceeding. For convenience, the text of the petitions and accompanying tables are reprinted below. B. Petition P1525 Is Quoted As Follows:
The American Chemistry Council (ACC), the American Short Line
and Regional Railroad Association (ASLRRA), the Association of
American Railroads (AAR), the Chlorine Institute (CI), and the
Railway Supply Institute (RSI) (Petitioners) submit this petition to
PHMSA to implement a new interim standard for tank cars used to
transport TIH materials. ACC is a trade association representing 130
member companies that account for approximately 85 percent of the
capacity for the production of basic industrial chemicals in the
United States. ASLRRA is an organization which represents over 450
member railroads in the class II and class III railroad industry.
AAR is a trade association whose membership includes freight
railroads that operate 72 percent of the linehaul mileage, employ
92 percent of the workers, and account for 95 percent of the freight
revenue of all railroads in the United States. CI is a 220 member, notforprofit trade association of chloralkali producers
worldwide, as well as packagers, distributors, users, and suppliers
accounting for more than 98 percent of the total chlorine production
capacity of the U.S., Canada, and Mexico. RSI is the international
trade association of suppliers to the nation's freight railroads and
rail passenger systems. The RSI Tank Car Committee members include
the major North American tank car builders and leasing companies,
who own and lease approximately 70% of the North American tank car fleet.
On April 1, 2008, PHMSA published a notice of proposed rulemaking containing a new tank car standard for TIH materials.\1\ Part of that proposal was that two years after issuance of a final rule, newly constructed tank cars transporting TIH materials would be required to comply with the new standard. Five years after issuance of a final rule, only tank cars constructed of normalized steel could be used to transport TIH materials. Eight years after issuance of a final rule, all tank cars transporting TIH materials would need to be in compliance with the new standard.
The proposed standard represents an innovative approach to tank car design. The purpose of the proposed standard is to significantly reduce the probability of release should a tank car be involved in an accident. However, the tank car industry cannot meet the standard today; the NPRM is truly technologyforcing.
Petitioners strongly support PHMSA's initiative to create a new
tank car standard that would appreciably improve the safety of TIH
transportation. Petitioners are committed to doing their part to
minimize the occurrence of accidents and to reduce the possibility of a release should an accident occur. PHMSA's effort to
dramatically reduce the probability of a release of TIH materials
through enhanced tank car standards is a goal shared by Petitioners.
However, the publication of the NPRM has had two unintended effects. One, publication has delayed the phasing out of aging tank cars. Two, publication has threatened to cause a shortage of cars needed for the transportation of TIH materials.
Since under the NPRM tank cars not meeting the final standard would have to be removed from TIH service within eight years of issuance of the final rule, the NPRM has had the unintended consequence of providing an incentive for shippers and lessors to stop purchasing new tank cars for TIH transportation, pending the issuance of the final rule. From the perspective of both shippers who own tank cars used to transport their TIH materials and lessors who lease tank cars used to transport TIH materials, investments in new tank cars cannot be justified unless those cars will be used for at least two decades. Note that under DOT regulations, tank cars have a service life of fifty years.\2\
Absent the NPRM, many older tank cars likely would be replaced by tank cars exceeding minimum DOT specifications. Unfortunately, because of the economic disincentive to purchase new tank cars for TIH transportation, those tank cars are not being replaced.
During the meetings on the NPRM held in May, shipper after shipper stated that the NPRM threatened to cause a shortage of tank cars for TIH transportation. The shippers stated that lessors are reluctant to renew leases partly due to a concern that the NPRM's call for a dramatically new tank car design will increase their liability should a tank car meeting minimum PHMSA standards be involved in an accident.
Petitioners have a solution to these problems. Petitioners
propose that PHMSA promulgate an interim standard that provides for
the construction of tank cars that significantly reduce the
probability of release of product using existing technology and
grandfather those cars for twentyfive years following issuance of
the final rule. Such a standard is in the public interest for the following reasons:
Petitioners' proposed interim standard is based on research
conducted by the University of Illinois at UrbanaChampaign (UIUC)
and the RSIAAR Railroad Tank Car Safety Research and Test Project
(Tank Car Project). UIUC set out to analyze the ``conditional
probability of release'' (CPR) of product should a tank car be involved in an accident.\3\
\3\ While there have been questions raised as to the extent to
which safety is enhanced by top fittings modifications in the UIUC
report, there is not doubt that the proposed interim tank car would
reduce the CPR by a substantial amount and provide for improved accident survivability.
UIUC's work is based on a report assessing lading loss
probabilities published by the Tank Car Project.\4\ The lading loss
report is based on 6,752 cars damaged in accidents. Consequently we
can demonstrate with confidence through the CPR method a significant safety improvement.
\4\ Railroad Tank Car Safety Research and Test Project, ``Safety
Performance of Tank Cars in Accidents: Probabilities of Lading Loss'' (RA0502 January 2006).
UIUC calculated the CPR for tank cars used to transport chlorine
and anhydrous ammonia, the 105A500W and 112J340W tank cars,
respectively.\5\ UIUC then compared the CPR for the chlorine and
anhydrous ammonia cars with CPRs for enhanced cars. The enhanced
cars had thicker heads and shells and improved top fittings
protection. In the case of chlorine, the thicker heads and shells
were based on the 105J600W specification. For anhydrous ammonia, the
thicker heads and shells were based on the 112J500W specification.
Because the enhanced cars are existing DOT specification tank cars,
the tank car database again served as the basis for the CPR calculation for the head and shell improvements.
\5\ Saat and Barkan, ``Risk Analysis of Rail Transport of
Chlorine & Ammonia on U.S. Railroad Mainlines'' (Feb. 27, 2006).
The top fittings protection was based on a new top fittings design. The design was intended to survive potential forces exerted on the top fittings in a rollover accident. More specifically, the top fittings were designed to survive a rollover with a 9 mph linear velocity.
UIUC's research points the way to a performance improvement which is PHMSA's ultimate objective in its rulemaking proceeding on TIH tank car standards. In the case of both chlorine and anhydrous ammonia, the CPR improvement as calculated by UIUC is significant. For example, chlorine calculations show an improvement of 63 percent, a reduction from 5 to 2 percent. For anhydrous ammonia, the improvement shown is 71 percent, a reduction from 8 to 2 percent.
Consequently, Petitioners propose an interim tank car design with the following features:
The design standard would require that in lieu of 105*300W or 112*340W tank cars, a 105J500W or 112J500W car, respectively, would be required, with a minimum head and shell thickness of \13/16\' and a full height \1/2\'' thick or equivalent head shield. A minimum head and shell thickness would be included to prevent a shipper from using a peculiar tank car that, for example, contains shell protection but does not contain sufficient head protection.
Similarly, in lieu of a 105*500W car, a 105J600W car would be required, with a minimum head and shell thickness of \15/16\' and a full height \1/2\'' thick or equivalent head shield. For those commodities currently shipped in 105J600W cars, the minimum thickness would also apply, but no upgrading of the DOT class tank car would be required since the 600pound car is the highest DOT class tank car.
The top fittings protection standard would require a design that could survive a rollover with a 9 mph linear velocity, the criterion used in the UIUC study. Note that AAR's Tank Car Committee has already approved two designs meeting this standard. In addition, AAR understands the Chlorine Institute is developing its own top fittings standard that will meet the 9 mph criterion and DOT regulations. In order to achieve this performance, a stronger top fittings protection system must be permitted in lieu of the bolted on protective housing now mandated in the regulations. Welded attachment has proven to be an effective method and should be allowed.
For the alternative performance standard, Petitioners propose that DOT use a formula requiring improvements to the head and shell that are at least as good, from a CPR perspective, as the designs standard. Petitioners propose the following formula:
1(CPR of tank carCPR of minimum specification tank car) >= tank improvement factor for the commodity.
The tank improvement factor is a factor that achieves a CPR improvement from the head and shell at least as good as the design specifications. The table in Exhibit 1 shows the tank improvement factors for TIH materials commonly transported by rail. As the table indicates, the tank improvement factor for a specific commodity is based on a particular head and shell thickness. The head and shell thicknesses were derived from the formula in 49 CFR 179.1006, taking into account design criteria such as commodity density, gross rail load, outage, and car length and diameter.
Petitioners also suggest that DOT permit use of an alternative methodology to demonstrate improvement equivalent to the tank improvement factor calculation. Of course, use of such an
Finally, in the case of chlorine, ACC and CI have taken the
performance criteria one step further. ACC and CI worked with UIUC
to calculate an alternative design that would achieve the desired
CPR improvement, 45 percent for head and shell improvements, 63 percent including top fittings.
The calculations show that the CPR target can be met in more
than one way. With this calculation having been made for chlorine,
Petitioners also propose that this alternative specification specifically be included in the interim standard.
V. Proposed Regulatory Language
[Petitioners propose specific amendments to 49 CFR parts 171, 172,
and 173. The proposed amendments would address definitions, entries in
the Hazardous Materials Table, and tank car authorizations for TIH
materials. The complete petition may be reviewed by accessing the docket identified at the beginning of this document.]
Table I
Tank Conditional
Commodity name DOT minimum specification improvement probability of
factor (TIF) release
Acetone Cyanohydrin, Stabilized....... 105J500W............................ 0.67 0.0855
Acrolein.............................. 105J600W............................ 0.80 0.0419 [[Page 42768]]
Allyl Alcohol......................... 105J500W............................ 0.67 0.0855
Ammonia, Anhydrous.................... 105J500W............................ 0.69 0.0855
Bromine............................... 105J500W............................ 0.68 0.1028
Chlorine.............................. 105J600W............................ 0.69 0.0509
Chloropicrin.......................... 105J500W............................ 0.56 0.0855
Chlorosulfonic Acid................... 105J500W............................ 0.56 0.0855
Dimethyl Sulfate...................... 105J500W............................ 0.57 0.0855
Dinitrogen Tetroxide.................. 105J500W............................ 0.57 0.0855
Ethyl Chloroformate................... 105J500W........................... 0.57 0.0855
Ethylene Oxide........................ 105J500W............................ 0.67 0.0855
Hexachlorocyclopentadiene............. 105J500W............................ 0.68 0.1028
Hydrogen Chloride, Refrig. Liquid..... 105J600W........................... ................ 0.0284
Hydrogen Cyanide, Stabilized.......... 105J600W............................ 0.80 0.0419
Hydrogen Fluoride, Anhydrous.......... 105J500W............................ 0.63 0.0809
Hydrogen Sulfide...................... 105J600W............................ ................ 0.0299
Methyl Bromide........................ 105J500W............................ 0.56 0.0855
Methyl Mercaptan...................... 105J500W............................ 0.67 0.0855
Nitrosyl Chloride..................... 105J500W............................ 0.57 0.0855
Phosphorus Trichloride................ 105J500W............................ 0.57 0.0855
Sulfur Dioxide........................ 105J500W........................... 0.57 0.0855
Sulfur Trioxide, Stabilized........... 105J500W............................ 0.56 0.0855
Sulfuric Acid, Fuming................. 105J500W............................ 0.51 0.0802
Titanium Tetrachloride................ 105J500W............................ 0.56 0.0855
Exhibit 1
Baseline DOT tank (DOT min. or accepted DOT STD) DOT specification tank car used to calculate TIF Tank
Commodity name Head Shell Proposed DOT Head Shell improvement
Current DOT Head shields types thickness thickness specification meeting Head shields type thickness thickness factor
specification (in.) (in.) TIF (in.) (in.) (TIF)
Acetone Cyanohydrin, Stabilized..... 105S300W............... FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8951 0.8951 0.67
Acrolein............................ 105J500W............... No.................... 0.8950 0.8950 105J600W............. FullHeight........... 1.2429 1.2429 0.80
Allyl Alcohol....................... 105S300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8951 0.8951 0.67
Ammonia, Anhydrous.................. 105J300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 1.0300 0.89 0.69
Bromine............................. 105A300W.............. No................... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8125 0.8125 0.68
Chlorine............................ 105J500W.............. No................... 0.7870 0.7870 105J600W............. FullHeight.......... 1.1360 0.9810 0.69
Chloropicrin........................ 105S300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8125 0.8125 0.56
Chlorosulfonic Acid................. 105S300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8125 0.8125 0.56
Dimethyl Sulfate.................... 105S300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8179 0.8179 0.57
Dinitrogen Tetroxide................ 105J300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8179 0.81798 0.57
Ethyl Chloroformate................. 105S300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8179 0.8179 0.57
Ethylene Oxide...................... 105J300W.............. FullHeight.......... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8951 0.8951 0.67
Hexachlorocyclopentadiene.......... 105S300W.............. No................... 0.5625 0.5625 105J500W............. FullHeight.......... 0.8125 0.8125 0.68
Hydrogen Chloride, Refrig. Liquid... 105J600W.............. FullHeight.......... ......... ......... 105J600W.............. FullHeight........... .......... .......... ...........
Hydrogen Cyanide, Stabilized........ 105A500W.............. No.................... 0.8950 0.8950 105J600W............. FullHeight........... 1.2429 1.2429 0.80
Hydrogen Flouride, Anhydrous........ 112A340W............... No.................... 0.7040 0.7040 105J500W............. FullHeight........... 0.8951 0.8951 0.63
Hydrogen Sulfide.................... 105J600W............... No.................... ......... ......... 105J600W.............. FullHeight........... .......... .......... ...........
Methyl Bromide...................... 105J300W.............. FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8125 0.8125 0.56
Methyl Mercaptan.................... 105J300W............... FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8951 0.8951 0.67
Nitrosyl Chloride................... 105J300W.............. FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8179 0.8179 0.57
Phosphorus Trichloride.............. 105S300W.............. FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8179 0.8179 0.57
Sulfur Dioxide...................... 105J300W............... FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8179 0.8179 0.57
Sulfur Trioxide, Stabilized......... 105S300W.............. FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8125 0.8125 0.56
Sulfuric Acid, Fuming............... 105S300W............... FullHeight........... 0.5980 0.5980 105J500W............. FullHeight........... 0.8125 0.8125 0.51
Titanium Tetrachloride.............. 105S300W.............. FullHeight........... 0.5625 0.5625 105J500W............. FullHeight........... 0.8125 0.8125 0.56 C. Petition P1524 Is Quoted as Follows:
The Fertilizer Institute (TFI) is the national trade association representing fertilizer producers, importers, wholesalers and retailers. TFI's mission is to promote and protect the fertilizer industry. Fertilizer nutrients provide the ``food'' plants need to grow, ensure there is an adequate supply of nutritious food and animal feed, and a bountiful supply of fiber and biofuels to help meet the nation's energy needs. Without fertilizer in general, and in particular ammonia, our nation's food and energy supply would be adversely affected and the world would be without forty percent of today's harvest.
TFI and its anhydrous ammonia shipper members support DOT's efforts for enhanced safety of tank cars, and the anhydrous ammonia industry is committed to doing its part to minimize the occurrence of accidents and to reduce the probability of a release should an accident occur. We have been active participants in the Department of Transportation's (DOT) efforts prior to the April 1 issuance of the notice of proposed rulemaking for enhanced safety standards for tank cars carrying toxicbyinhalation materials. TFI members ship approximately 52,000 carloads of anhydrous ammonia each year and own or lease over 4,000 tank cars.
Since the issuance of the proposal, and after testimony given
during public hearings held in May, it has become evident that there is much confusion and concern not only by
[[Page 42769]]
shippers of anhydrous ammonia but from car manufacturers as well.
The timeline for compliance, the lack of focus by the Volpe Center
on an ammonia concept car, and the action by the Association of
American Railroads (AAR) to put into effect CPC 1187, are examples
of the concerns raised. Our specific concerns were detailed in
comments submitted to the docket on June 2. In our comments we point
out that car builders and leasing companies have not been willing to
renew current leases due to this confusion. As a result, an
unintentional consequence of the proposal will create a serious
shortage of cars needed in the near future for anhydrous ammonia.
Unless this situation is addressed, it could result in a switch to truck or business interruptions.
TFI has reviewed the petition for an interim standard for tank cars used to transport toxicbyinhalation (TIH) materials submitted by the American Chemistry Council, American Short Line and Regional Railroad Association, Association of American Railroads, The Chlorine Institute and the Railway Supply Institute.
TFI supports an interim standard for tank cars and many aspects of the petition filed by the above associations. However, since attempts to include stipulations for an interim anhydrous ammonia tank car could not be agreed to by some of the associations above, TFI submits this petition for an interim tank car standard for anhydrous ammonia to DOT for consideration.
The ammonia industry has specific reasons for requesting an accommodation for the current 112J340W car:
TFI's petition requests that DOT consider the following for tank cars in anhydrous ammonia service as an interim standard:
In conclusion, the TFI suggests that the following timeline concerning the design of anhydrous ammonia cars be considered: Car type Date car can be built Service life Pre1989............ Not in production....... Until December 31, 2010. 340................. Until Jan. 1, 2009...... Pre2001 built: To December 31, 2021. Post2001 built: 20 years from built date. 400/500............. Jan. 1, 2009 until DOT 25 years from date of final rule. DOT final rule. DOT................. Effective date of final Full life.
Ammonia shippers are voluntarily removing pre1989 non normalized steel cars from their fleet and this has come at considerable expense. The current 112J340W car has a full head shield and the ammonia industry has voluntarily implemented a five year, rather than ten year mandated, requalification test schedule.
This overall plan is reasonable, makes sound business sense and accomplishes the smooth transition of the ammonia car fleet. TFI and its ammonia shipper members respectively request approval of our request.
The purpose of this Notice is to solicit comments on the merit of petitions for rulemaking filed by Petitioner Group and TFI. Both petitions request PHMSA to issue interim standards for tank cars used for the transportation of TIH hazard material by railroad tank car. The safety implications of the proposals in the petitions will be given careful consideration as we determine whether regulatory action is needed.
Issued in Washington, DC on July 15, 2008 under authority delegated in 49 CFR part 106.
Theodore L. Willke,
Associate Administrator for Hazardous Materials Safety.
[FR Doc. E816535 Filed 72208; 8:45 am]
BILLING CODE 491060P
FOR FURTHER INFORMATION CONTACT William Schoonover, (202) 493-6229,
Office of Safety Assurance and Compliance, Federal Railroad
Administration; Lucinda Henriksen, (202) 4931345, Office of Chief Counsel,
[[Page 42766]]
Federal Railroad Administration; or Michael Stevens, (202) 3668553,
Office of Hazardous Materials Standards, Pipeline and Hazardous
Materials Safety Administration.
14 CFR Part 39 40 CFR Part 52 14 CFR Part 71 33 CFR Part 165 50 CFR Part 679 47 CFR Part 73 26 CFR Part 1 40 CFR Part 180 33 CFR Part 117 50 CFR Part 17 44 CFR Part 67 50 CFR Part 648 14 CFR Part 97 40 CFR Part 63 33 CFR Part 100 50 CFR Part 622 50 CFR Part 660 26 CFR Part 301 44 CFR Part 65 39 CFR Part 111 40 CFR Part 300 6 CFR Part 5 40 CFR Part 271 47 CFR Part 64 40 CFR Parts 52 and 81 50 CFR Part 665 10 CFR Part 50 44 CFR Part 64 49 CFR Part 571 39 CFR Part 3020